Challenge

Project on Concrete Mix Design for various grades of Concrete

grades of concrete : M.5

characteristuc compressive strength required in fieled at 25 days : 35mPa

types of exposes : moderate

1. target mean strngth

ft= fck + 1.65*s

= 35+1.65*5

=43.25N/mm2

2.dtermination of w/c ratio

depend upon exposer condition : moderate

as per table 5 IS 456:2000 (page no. 20)

max w/c ratio =0.5

based on expince adopt w/c ratio = 0.5-0.05

=0.45

.. determonation of water content

from table -2 is IS 10262:2009

we gwt water content for 20mm c.aggregate

= 186litres

now ,

target of slum is 15-175mm

as per Is 10262:2009

increse 5% for every assifience 25mm slump

estimate water content for 175mm skup =

186+(15/100*186)

=213liters

as admixture is used the water content can reduced by 5% and above the actual water to be used =

=213.9-(15/100*213.9)

=181.82ltrs

4. calcilation of cement content

as per IS 456:2000

modarate exposed condition

cement =300kg/m3

w/c ratio = 045

water used =181082l

:.cement content =water content / water cement rato

=181/045=

=404kg/m3

5. calculate of volume course and fine aggregate

from table 3 of IS 1062:2009 of c.a errespectivally to 20mm size agg.

fine agg. zone 3 for water content ratio 0.5=0.64

now w/c ratio =0.45

it is less by (0.5-0.45_=0.65

concrete proporstion of volume of course aggregate

= 064+0.01

=0.65

IS10262:20009 cause 404

by reducing 10% we get

=0.65(10/100*0.65)

=0.505

vol. of fine aggregate -1-0.585=0.415

6.deszign of mix calculation

volume of concrete =1m3

vol. of cememt = mass of cement /specific gravty of cement *1000

= 409/293*1000

=0.138m3

vol. of water =mass of water /s.p gravity of water *1000

=181.82/1*1000

= 0.182

vol. of admixture = 102/100*404

=1.21

vol. of A.d = 2/100*1

= 0.02

mass of c.a= 0.656*0.585*2.61*1000

=1082kg

mass of f.a = 0.656*0415*2.65*1000

= 721.4kg/m33

cements = 104kg

grade of concrete =M50

type of cemnet 43 grade

fine agg = zone ll

sp gravity

cement =3.15

f agg =2.61

c agg =2.65

w/c ratio= 0.45

1. target strength

ft= fck +1.65*s

=50+1.65*5

= 58.25mPa

w/c = 0.35

3. calculation of water

water content for 20mm size aggrgate = 180kg/m3

water content =180*0.8

= 144kg /m3

4. calculation of cements content

w/c ratio =0.35

water content / cum of concrete = 144kg

cement content = 144/0.35

= 411.4kg/m3

cement = 412 kg /m3

calculation of course and fine aggrgate

volume of concrete = 1m3

vol. of admixture =4.99/(1.145*1000)

= 0.004

total wt of C.A = 01308+0.1440+0.0043

= 0.2791m3

vol. of c.a = 1-0.2791

= 0.7209

vol. of f.agg = 0.7209-02379

=0.2379

vo. of c.a = 0.7209-0.2379

= 0.4830

wt of f.a = 0.2379*2.61*1000

=620.914kg/m3

wt of c.a = 0.4830x2.65x1000

= 1282.365kg /m3

considered

cement = 412x1.025

=422 kg

water = 144x1.025

= 147.6kg

f.a = 621kg

c.a = 706kg

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