Challenge

Project on Concrete Mix Design for various grades of Concrete

ANSWER: MIX CALCULATIONS OF M35 GRADE CONCRETE

A Volume of Concrete = 1 cu.m
B Total Volume of Cement = Cement/(S.G*1000)
= 275/(3.15*1000)
= 0.087 cu.m
C Total Volume of Fly ash = Flyash/(S.G*1000)
= 118/(2.5*1000)
= 0.041 cu.m
D Volume of Water =Water /(S.G*1000)
= 160/(1*1000)
= 0.160 cu.m
E Volume of Superplasticizers = Superplasticizers /(S.G*1000)
= 2.35/(1.12*1000)
= 0.002 cu.m
F Total Aggregates requirement = A – (B+C+D+E)
=1 -(0.087 +0.041+0.160+0.002)
=0.71 cu.m
G Coarse Aggregate (C.A) = F * C.A ratio * S.G * 1000
= 0.71*0.63 *2.74 *1000
= 1225.6 kg
I Fine Aggregate (F.A) = F * F.A ratio * S.G * 1000
= 0.71*0.37*2.74 *1000
=719.8 kg

Parameters for mix design M50

Grade Designation = M-50
Type of cement = O.P.C-43 grade
Brand of cement = Vikram ( Grasim )
Admixture = Sika [Sikament 170 ( H ) ]
Fine Aggregate = Zone-II

Sp. Gravity
Cement = 3.15
Fine Aggregate = 2.61
Coarse Aggregate (20mm) = 2.65
Coarse Aggregate (10mm) = 2.66

Minimum Cement (As per contract) =400 kg / m3
Maximum water cement ratio (As per contract) = 0.45

Mix Calculation: –

1. Target Mean Strength = 50 + ( 5 X 1.65 ) = 58.25 Mpa

2. Selection of water cement ratio:-
Assume water cement ratio = 0.35

3. Calculation of water: –
Approximate water content for 20mm max. Size of aggregate = 180 kg /m3 (As per Table No. 5 , IS : 10262 ). As plasticizer is proposed we can reduce water content by 20%.

Now water content = 180 X 0.8 = 144 kg /m3

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