Project 2 - A project on creating Key Performance Indicator (KPI) dashboard for an Automotive Manufacturing company
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2 ANSWER
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Uptime = Run-Time (Production) ÷ Total Available Time |
| Production Run-Time = Total Available Time to Run – Scheduled and Unscheduled Downtime | |
| Defective units ÷ (total units per 1,000) | |
| First Time Through (FTT) = Total Units Produced – Defective Units) ÷ Units Produced | |
| OEE is a manufacturing KPI that combines line availability, performance efficiency and quality of a specific line, equipment or process. Management commonly evaluates this KPI to compare performance among similar or identical machines, lines, or plants. OEE is a ratio usually expressed as a percentage. | |
| Calculate OEE by multiplying the three factors: plant availability, performance efficiency, and FTT/quality. | |
| Availability = Uptime/Planned Production Time | |
| Run Time = Planned Production Time – Downtime | |
| Performance = (Ideal Cycle Time × Total Count) ÷ Run Time | |
| Ideal Cycle Time (Takt Time) = Ideal/expected cycle time that your process should achieve | |
| Quality = Good Count ÷ Total Count | |
| Total Count = Good + Defective + Scrap |
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1 ANSWER
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OEE=Availability*Performance*quality
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Avalability = (Run Time / Planned Production time)*100
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Performance = (Ideal cycle time*Total Count)/Run time)*100
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Quality= (Total count-Reject Count )/Total Count)*100
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