Project 2
1. Design a Warehouse Building located in Chennai using STAAD Pro Connect Edition. The specification must be as follows:
|
Width |
30m |
|
Length |
50m |
|
Eave Height |
9m |
|
Bay spacing |
6m |
|
Soil type |
Medium |
|
Safe Bearing Capacity |
200 kN/m2 |
|
Roof slope |
1 in 12 |
Assume suitable sections for structural elements. Follow IS800:2007, IS1893 and IS 875
- Prepare a Design Basis Report for the project
- Create structural model using STAAD Pro Connect Edition
- Prepare DL, LL, WL and EQL load calculations as per IS 875 standards
- Design using MS – Excel
- Steel column
- Rafter
- Base plate
- Pedestal
- Z- purlin





















| Design of column | ||||
| Height of column | 9 | m | ||
| Effective length | 6 | m | ||
| Reaction Load | 325 | KN | ||
| Moment | 320 | KN-m | ||
| Yield Strength | 250 | N/mm^2 | ||
| Selecting ISMB 500 | ||||
| Sectional Area |
110 x 10^2 mm^2
|
|||
| h | 500 mm | |||
| b | 180 mm | |||
| tf | 17.2 mm | |||
| tw | 10.2 mm | |||
| Ixx | 45218.3 | cm^4 | ||
| Iyy | 1369.8 | cm^4 | ||
| Zxx | 1808.7 | cm^3 | ||
| Zyy | 152.2 | cm^3 | ||
| Root radius | 20.21 | cm | ||
| rxx | 3.52 | cm | ||
| ryy | ||||
| Slernderness ratio | 170 | |||
| Flange criteria | b/tf | 5.23<9.4 | Plastic | |
| Web criteria | h/tw | 42<84 | Plastic | |
| Bucling class | a in Z-Z | |||
| b in yy | ||||
| Axial Stress |
29.5 N/mm^2
|
|||
| Bending strength |
178 N/mm^2
|
|||
| Designed shear strength | 1128 KN | |||
| Design compressive stress Fcd |
48 N/mm^2
|
|||
| Hence Pd |
48 x 110 x 10^2/1000
|
|||
| 528 KN | > | 325 KN | ||
| OK | ||||
2. Design a simply supported gantry girder to carry electric overhead travelling crane
Given:
Span of gantry girder = 7 m
Span of crane girder = 9 m
Crane capacity = 250 kN
Self-weight of trolley, hook, electric motor etc. = 40 kN
Self-weight of crane girder excluding trolley = 100 kN
Minimum hook approach = 1.0 m
Distance between wheels = 3 m
Self-weight of rails = 0.2 kN/m
|
Design of Gantry Girder
|
||||||||
|
Span of gantry Girder
|
7 | m | ||||||
|
Span of Crane girder
|
9 | m | ||||||
|
Crane Capacity
|
250 | KN | ||||||
|
Self wt trolly & hook E.Motor
|
40 | KN | ||||||
|
Self wt of crane girder ex. Trolly
|
100 | KN | ||||||
|
Dist. b/w wheels
|
3 | m | ||||||
|
Self wt of rails
|
0.2 | KN/m | ||||||
|
Hook approcah
|
1 | m | ||||||
|
Steel Grade
|
Fe410 | |||||||
|
Self wt of gantry girder
|
2 | KN/m | ||||||
|
Design Process
|
||||||||
|
Maxm wheel load
|
290 | KN | ||||||
|
Maximum Factored Load
|
435 | KN | ||||||
|
Uniformly crane load
|
11.11111111 | |||||||
|
Factored load
|
16.66666667 | |||||||
|
Maxm Wheel Load
|
||||||||
| 435 KN | 16.66 | |||||||
| A | c | B | ||||||
| Fig A | 1 | |||||||
| 9 | ||||||||
| RA = |
461.63 KN
|
RB = | 73.37 KN | |||||
|
Maxm wheel Load on each wheel of crane
|
230.815 | |||||||
|
Computation Of Max BM
|
||||||||
| Note: |
Maxmimum Bending Moment will occur when the when the wheel is in a position
|
|||||||
|
such that the one fourth of wheel distance coincides with center of span
|
||||||||
| 230 | 230 | |||||||
| 3.45 | ||||||||
| C | E | F | D | |||||
| Fig B | 1.25 | 2.75 | ||||||
| 3.5 | ||||||||
| 7 | ||||||||
| Rc = |
279.28 KN
|
RD = | 180 KN | |||||
|
Mmax @ point F =
|
495.00 | KN-m | ||||||
|
Total maxm Bending moment due to live and impact
|
25 % of 495 + 495
|
|||||||
| 618.75 | KN-m | |||||||
|
Computation Of Max SF
|
||||||||
| Note: |
Maximum Shear Force Will Occur when One Wheel is Over the support
|
|||||||
| 230 | 230 | |||||||
| 3.45 | ||||||||
| C | D | |||||||
| Fig B | ||||||||
| 3 | ||||||||
| 7.0 | ||||||||
| RA = | 361.42 | KN | RB = | 122.73 | KN | |||
| Vmax = | 542.13 | KN | ||||||
|
Max Vertical Bending moment @ point C =
|
point E | 618.75 | KN | |||||
|
Max Vertical Shear =
|
542.13 | KN | ||||||
|
Total lateral shear
|
15% of wheel load
|
34.5 | KN | |||||
|
Moment due to lateral shear
|
74.25 | KN-m | ||||||
|
Transverse Wheel load ( per wheel)
|
5.75 | KN | ||||||
|
Selection of Section
|
||||||||
|
Approx depth of section
|
L/12 | 583.33 | 600 mm | |||||
|
Approx width of flange
|
L/30 | 233.3333333 | 300 mm | |||||
|
Required Zp
|
1.4 x Mu/Fy
|
|||||||
| = | 346.5 x 10^4 | mm^3 | ||||||
|
Sectional Properties
|
Assign a Suitable section & its Properties
|
|||||||
| ISWB | Unit | ISMC | ||||||
|
Properties
|
600 | mm | 300 | |||||
| Sectional Area A | 17038 | mm2 | 4564 | |||||
|
Self weight
|
1311.6 | N/m | 298.2 | |||||
| Ixx | 106198.5 | cm4 | 6362.6 | |||||
| Iyy | 4702.5 | cm4 | 310.8 | |||||
| Flange Width ,b | 250 | mm | 90 | |||||
| Flange Thk , tf | 21.3 | mm | 13.6 | |||||
| Web Thk , tw | 11.2 | mm | 7.6 | |||||
| Wed Depth , h | 600 | mm | 300 | |||||
|
C.G of section
|
0 | mm | 23.6 | |||||
| Radius of root, r1 | 17 | mm | ||||||
|
b
|
8 | cm | ||||||
| 300 | ||||||||
| 203.75 | ||||||||
| 600 | y=360 | |||||||
| 250 | ||||||||
| Izz = |
1124 x 10^6
|
mm^4 | Iyy = |
5013.5 x 10^4
|
||||
|
Iyy bottom = 2773 X 10^4
|
||||||||
|
Iyy Top = 7970 x 10^4
|
||||||||
|
Ze = 346.5 x 10^4
|
mm^3 | |||||||
|
Zey = 53.2 x 10^4
|
mm^3 | |||||||
|
Zp = 550 x 10^4
|
mm^3 | |||||||
|
Zpy = 82.4 x 10^4
|
mm^3 | |||||||
|
Check Modulus of plasticity
|
||||||||
|
Zp req < Zp provides
|
||||||||
| (346.5 < 550 ) x10^4 safe | ||||||||
|
Check for Moment capacity
|
||||||||
|
Calculation of Plastic section modulus
|
||||||||
|
Flange of I section
|
4.86 < 9.4 | Plastic | ||||||
| For Web | 49.76<84 | Plastic | ||||||
| Channel | 6.05<9.4 | Plastic | ||||||
|
Hence Bb = 1
|
||||||||
|
Moment check
|
||||||||
|
Mdz for elastic
|
800 KN-m
|
|||||||
|
Mdz for plastic
|
1200 KN-m
|
|||||||
| Mdy |
180 KN-m
|
|||||||
|
Check for combined local capacity
|
||||||||
| Mz | My | |||||||
| Mdz | Mdy | |||||||
| 0.88 < 1 | Safe | |||||||
|
Shear Capacity
|
||||||||
| Vd | 819 | KN Provides > | > |
542 required
|
||||
| Safe | ||||||||
|
Check for deflection
|
||||||||
| 3 | ||||||||
| PL^3 | 3C | C | ||||||
| 6EI | 4L | L | ||||||
| = | 11.95 mm | |||||||
|
Deflection due to self weight
|
||||||||
| 5WL^4 | ||||||||
| 384EI | ||||||||
| = | 3.48 mm | |||||||
|
Total deflection
|
= |
15.43 mm
|
||||||
|
Maxm Deflection
|
Span | 7000.00 | ||||||
| 250 | 250 | |||||||
| = | 28 mm | |||||||
| Safe | ||||||||