Challenge

Project 2

Brushless DC (BLDC) Motors are receiving significant attention from industries since the last decade. They are extremely reliable and weightless than other machines of comparable power outputs; also they are suitable for high speed applications such as in CNC milling machines. Although the design procedures of the machine are available as a concatenation of many different sources, the need for an unified, step-by-step design procedure from first principles of electromagnetic is an absolute requirement. The objective of this project is to design an Internal Permanent Magnet Brushless DC (IPMBLDC) Motor. Once it was determined what type and size of material available for stator and rotor, a reasonable size and power output estimated. Using general radial flux concept the design was refined. Software tool, RMxprt of ANSYS is used to build geometry of motor and to calculate basic design parameters, and then this design is taken into Maxwell 2D environment to further analyze it

his is a very preliminary design requirement before
starting design of any motor. The answer for this query is
usually given by, Equation (1).
𝑇=𝑘𝐷2𝐿 (1)
In this equation, T stands for torque given by motor, k
is a constant, D is rotor diameter and L is the axial length of
motor. It can be understood from Eq.1 that torque, in turn
power output of motor increases if its rotor diameter or
axial length are increased. Now if the length of motor gets
doubled, power output has to get doubled. On the other
hand, if diameter of rotor gets doubled, there is more room
for magnets available on rotor because increasing
diameter of rotor increases circumference of rotor
considerably. Considering this fact, in case of motors used
for submersible pump application is having much more
axial length compared to their rotor diameter. This is done
just to improve power output from motor
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