Challenge

Project-1: Powertrain for aircraft in runways

the aircraft gross weight is the total aircraft weight at any moment during the flight or ground operation.

An aircraft's gross weight will decrease during a flight due to fuel and oil consumption. An aircraft's gross weight may also vary during a flight due to payload dropping or in-flight refuelling.

At the moment of releasing its brakes, the gross weight of an aircraft is equal to its takeoff weight. During flight, an aircraft's gross weight is referred to as the en-route weight or in-flight weight.

MTOW-Maximum Take off weight

MLW-Maximum Landing Weight

Type MTOW [kg] MLW [tonnes] TOR [m] LR [m] ICAO category FAA category
Antonov An-225 640,000 591.7 3500 Heavy Super
Scaled Composites Model 351 Stratolaunch 589,670 3660 Heavy Super
Airbus A380-800 575,000 394 3100 1930 Heavy Super
Boeing 747-8F 447,700 346.091 3100 1800 Heavy Heavy
Boeing 747-8 443,613 306.175 3100 Heavy Heavy
Boeing 747-400ER 412,770 295.742 3090 Heavy Heavy
Antonov An-124-100M 405,060 330 2520 900 Heavy Heavy
Boeing 747-400 396,900 295.742 3018 2179 Heavy Heavy
Lockheed C-5 Galaxy 381,000 288.417 2530 1494 Heavy Heavy
Boeing 747-200 377,840 285.700 3338 2109 Heavy Heavy
Boeing 747-300 377,840 260.320 3222 1905 Heavy Heavy
Airbus A340-500 371,950 240 3050 2010 Heavy Heavy
Airbus A340-600[8] 367,400 256 3100 2100 Heavy Heavy
Boeing 777F 347,800 260.816 2830 Heavy Heavy
Boeing 777-300ER 351,800 251.29 3100 Heavy Heavy
Boeing 777-200LR 347,450 223.168 3000 Heavy Heavy
Boeing 747-100[7] 340,200 265.300 Heavy Heavy
Airbus A350-1000 308,000 233.5 Heavy Heavy
Boeing 777-300 299,370 237.683 3380 Heavy Heavy
Boeing 777-200ER 297,550 213.00 3380 1550 Heavy Heavy
Airbus A340-300[8][9] 276,700 190 3000 1926 Heavy Heavy
McDonnell Douglas MD-11 273,300 185 2990 1890 Heavy Heavy
Airbus A350-900 270,000 175 2670 1860 Heavy Heavy
Ilyushin Il-96M 270,000 195.04 3115 2118 Heavy Heavy
McDonnell Douglas DC-10 256,280 183 2990 1890 Heavy Heavy
Boeing 787-9[10] 254,000 192.777 2900 Heavy Heavy
Boeing 787-10[10] 254,000 201.849 Heavy Heavy
Airbus A340-200[8][11] 253,500 181 2990 Heavy Heavy
Airbus A330-900 251,000 191 3100 Heavy Heavy
Ilyushin IL-96-300 250,000 175 2600 1980 Heavy Heavy
Airbus A330-300[12][13] 242,000 185 2500 1750 Heavy Heavy
Airbus A330-200[12][13] 242,000 180 2220 1750 Heavy Heavy
Lockheed L-1011-500 231,300 166.92 2636 Heavy Heavy
Boeing 787-8[10] 228,000 172.365 3300 1695 Heavy Heavy
Lockheed L-1011-200 211,400 Heavy Heavy
Ilyushin IL-86 208,000 175 Heavy Heavy
Boeing 767-400ER 204,000 158.758 3414 Heavy Heavy
Airbus A300-600R[14] 192,000 140 2385 1555 Heavy Heavy
Boeing 767-300ER 187,000 136.08 2713 1676 Heavy Heavy
Concorde 185,000 111.1 3440 2220 Heavy Heavy
Airbus A300-600[14] 163,000 138 2324 1536 Heavy Heavy
Boeing 767-300 159,000 136.078 2713 1676 Heavy Heavy
Airbus A310-300[14] 157,000 124 2290 1490 Heavy Heavy
Vickers VC10 152,000 151.9 Heavy Heavy
Boeing 707-320B[15] 151,000 97.5 Heavy Heavy
Boeing 707-320C[15] 151,000 112.1 Heavy Heavy
Douglas DC-8-61 147,000 Heavy Heavy
Airbus A310-200[14] 142,000 123 1860 1480 Heavy Heavy
Airbus A400M 141,000 122 980 770 Heavy Heavy
Douglas DC-8-32 140,000 Heavy Heavy
Douglas DC-8-51 125,000 Medium Large
Boeing 757-300 124,000 101.6 2550 1750 Medium Large
Boeing 707-120B[15] 117,000 86.3 Medium Large
Boeing 757-200 116,000 89.9 2347 1555 Medium Large
Boeing 720B[16] 106,000 79.5 Medium Large
Boeing 720[16] 104,000 79.5 Medium Large
Tupolev Tu-154M 104,000 80 Medium Large
Tupolev Tu-204SM 104,000 87.5 2250 Medium Large
Convair 880 87,500 Medium Large
Boeing 737-900 85,000 66.36 2500 1704 Medium Large
Boeing 737-900ER 85,000 71.35 2804 1829 Medium Large
Boeing 727-200 Advanced[17] 84,000 70.1 Medium Large
Airbus A321-100[18] 83,000 77.8 2200 1540 Medium Large
Boeing 737-800 79,000 65.32 2308 1634 Medium Large
Boeing 727-200[17] 78,000 68.1 Medium Large
McDonnell-Douglas MD-83 73,000 63.28 Medium Large
Boeing 727-100[17] 72,500 62.4 Medium Large
Boeing 727-100C[17] 72,500 62.4 Medium Large
McDonnell-Douglas MD-90-30 71,000 64.41 2165 1520 Medium Large
de Havilland Comet 4 70,700 Medium Large
Boeing 737-700 70,000 58.06 1921 1415 Medium Large
Airbus A320-100[18] 68,000 66 1955 1490 Medium Large
Boeing 737-400 68,000 54.9 2540 1540 Medium Large
de Havilland Comet 3 68,000 Medium Large
Boeing 377 67,000 Medium Large
Boeing 737-600 66,000 54.66 1796 1340 Medium Large
Airbus A220-300 65,000 57.61 1890 1494 Medium Large
Hawker Siddeley Trident 2E 65,000 Medium Large
Airbus A319[18] 64,000 62.5 1850 1470 Medium Large
Boeing 737-300 63,000 51.7 1939 1396 Medium Large
Boeing 737-500 60,000 49.9 1832 1360 Medium Large
Airbus A220-100 59,000 50.80 1463 1356 Medium Large
Airbus A318[18] 59,000 57.5 1375 1340 Medium Large
Boeing 717-200HGW 55,000 47.174 1950 Medium Large
Douglas DC-7 55,000 Medium Large
de Havilland Comet 2 54,000 Medium Large
Boeing 717-200BGW 50,000 46.265 1950 Medium Large
de Havilland Comet 1 50,000 Medium Large
Douglas DC-6A 48,600 Medium Large
Douglas DC-6B 48,500 Medium Large
Embraer 190[19] 48,000 43 2056 1323 Medium Large
Caravelle III 46,000 Medium Large
Fokker 100 46,000 39.95 1621 1350 Medium Large
Douglas DC-6 44,000 Medium Large
Avro RJ-85 42,000 36.74 Medium Large
Handley Page Hermes 39,000 Medium Large
Embraer 175[20] 37,500 32.8 2244 1304 Medium Large
Bombardier CRJ900[21] 36,500 33.345 1778 1596 Medium Large
Embraer 170[22] 36,000 32.8 1644 1274 Medium Large
Bombardier CRJ700 33,000 30.39 1564 1478 Medium Large
Douglas DC-4 33,000 Medium Large
Vickers Viscount 800 30,400 Medium Large
Bombardier Q400 28,000 28.01 1219 1295 Medium Large
Bombardier CRJ200 23,000 21.319 1918 1479 Medium Large
ATR 72-600 22,800 22.35 1333 914 Medium Large
Saab 2000 22,800 21.5 1300 Medium Large
Embraer ERJ 145 22,000 19.3 2270 1380 Medium Large
ATR 42-500 18,600 18.3 1165 1126 Medium Small
Saab 340 13,150 12.930 1300 1030 Medium Small
Embraer 120 Brasilia 11,500 11.25 1560 1380 Medium Small
BAe Jetstream 41 10,890 10.570 1493 826 Medium Small
Learjet 75[23] 9,752 8.709 1353 811 Medium Small
Pilatus PC-24[24] 8,300 7.665 893 724 Medium Small
Embraer Phenom 300[25] 8,150 7.65 956 677 Medium Small
Beechcraft 1900D 7,765 7.605 1036 853 Medium Small
Cessna Citation CJ4[26] 7,761 7.103 1039 896 Medium Small
de Havilland Hercules 7,000 Medium Small
Embraer Phenom 100 4,800 4.43 975 741 Light Small

Airspeed vs. Ground Speed

As mentioned above, true airspeed is simply the speed at which an aircraft is moving relative to the air it is flying in. As such, it’s also the speed at which the air is flowing around the aircraft’s wings.

Ground speed, on the other hand, is the aircraft’s speed relative to the ground. One thing that should be noted here is that it’s its horizontal rather than vertical speed – an aircraft climbing completely vertically would have a ground speed of zero.

In other words, while airspeed is what determines whether there is enough airflow around an aircraft to make it fly, ground speed is what determines how fast an aircraft will get to its destination.

Wind’s Effect on Ground Speed

The relationship between airspeed and ground speed is fairly simple. Ground speed is simply the sum of airspeed and wind speed.

If the aircraft is flying in the same direction as the wind is blowing, the aircraft experiences tailwind, and its ground speed is higher than its airspeed. On the other hand, if the wind is blowing against the direction the aircraft is traveling in, the aircraft experiences headwind, and its ground speed is lower than its airspeed.

solution 3

Why is it not recommended to use aircraft engine power to move it on the ground at Airport?

The risks which may arise from engine ground running relate to the potential for loss of control of the aircraft by those persons occupying the pilot seats in the flight deck. Unwanted consequences from such static running are mainly related to those arising from the unintended movement of the aircraft during engine running - effectively a loss of control - especially during high power engine running. Damage can occur to the aircraft itself, other aircraft nearby or to airside structures. In addition, there is a risk of injury to ground support personnel who may be in relatively close proximity to the aircraft.

When modern jet engines are operated at rated thrust levels, the exhaust wake can exceed 375 mi/h (325 kn or 603 km/h) immediately aft of the engine exhaust nozzle. This exhaust flow field extends aft in a rapidly expanding cone, with portions of the flow field contacting and extending aft along the pavement surface (fig. 1). Exhaust velocity components are attenuated with increasing distance from the engine exhaust nozzle. However, an airflow of 300 mi/h (260 kn or 483 km/h) can still be present at the empennage, and significant people and equipment hazards will persist hundreds of feet beyond this area. At full power, the exhaust wake speed can typically be 150 mi/h (130 kn or 240 km/h) at 200 ft (61 m) beyond the airplane and 50 to 100 mi/h (43 to 88 kn or 80 to 161 km/h) well beyond this point.

The extensive noise arises from the engine power also dangerous for humans and other living things around the vicinity.

Hence for the above reasons it is not recommended to use engine power to move on the ground.

4. How an aircraft is pushed to runway when its ready to take off?

In aviation, pushback is an airport procedure during which an aircraftis pushed backwards away from an airport gate by external power. Pushbacks are carried out by special, low-profile vehicles called pushback tractors or tugs.

Although many aircraft are capable of moving themselves backwards on the ground using reverese thrust (a procedure referred to as a powerback), the resulting jetblast or propwash might cause damage to the terminal building or equipment. Engines close to the ground may also blow sand and debris forward and then suck them into the engine, causing damage to the engine. A pushback is therefore the preferred method to move the aircraft away from the gate.

Pushbacks at busy aerodromes are usually subject to ground control clearance to facilitate ground movement on taxiways. Once clearance is obtained, the pilot will communicate with the tractor driver (or a ground handler walking alongside the aircraft in some cases) to start the pushback. To communicate, a headset may be connected near the nose gear.

Since the pilots cannot see what is behind the aircraft, steering is done by the pushback tractor driver and not by the pilots. Depending on the aircraft type and airline procedure, a bypass pin may be temporarily installed into the nose gear to disconnect it from the aircraft's normal steering mechanism.

Once the pushback is completed, the towbar is disconnected, and any bypass pin removed. The ground handler will show the bypass pin to the pilots to make it clear that it has been removed. The pushback is then complete, and the aircraft can taxi forward under its own power.

5.Learn about take off power, tyre design, rolling resistance, tyre pressure, brake forces when landing.

Take-Off Power:

For light aircraft, usually full power is used during takeoff. Large transport category (airliner) aircraft may use a reduced power for takeoff, where less than full power is applied in order to prolong engine life, reduce maintenance costs and reduce noise emissions. In some emergency cases, the power used can then be increased to increase the aircraft's performance. Before takeoff, the engines, particularly piston engines, are routinely run up at high power to check for engine-related problems. The aircraft is permitted to accelerate to rotation speed (often referred to as Vr). The term rotation is used because the aircraft pivots around the axis of its main landing gear while still on the ground, usually because of gentle manipulation of the flight controls to make or facilitate this change in aircraft attitude (once proper air displacement occurs under / over the wings, an aircraft will lift off on its own; controls are to ease that in).

The nose is raised to a nominal 5°–15° nose up pitch attitude to increase lift from the wings and effect liftoff. For most aircraft, attempting a takeoff without a pitch-up would require cruise speeds while still on the runway.

Tyre Design:

Based on the type of plies used the tyres can be:

Radial ply tires - these tyres feature a flexible casing which is constructed of rubber-coated ply cords which extend around the beads and are substantially at 90° to the centerline of the tread. The casing is stabilized by an essentially inextensible circumferential belt.

Bias ply tires - these tyres feature a casing which is constructed of alternate layers of rubber-coated ply cords which extend around the beads and are at alternate angles substantially less than 90° to the center line of the tread.

Based on the method for containing the inflation gas the tyres can be:

  • Tube-type tyres - these require tubes for inflation retention.
  • Tubeless tyres - these do not require tubes. They are constructed with an innerliner (integral rubber lining that is engineered to prevent the diffusion of the inflation gas into the casing.).

Rolling Resistance:

The resistance offered by the tyres against motion of vehicle/aircraft is called as rolling resistance, the rolling resistance is produced during take off/landing in the runway.

Tyre Pressure:

Aircraft tires are usually inflated with nitrogen to minimize expansion and contraction from extreme changes in ambient temperature and pressure experienced during flight. Dry nitrogen expands at the same rate as other dry atmospheric gases (normal air is about 80% nitrogen), but common compressed air sources may contain moisture, which increases the expansion rate with temperature.

Tests of airliner aircraft tires have shown that they are able to sustain pressures of maximum 800 psi (55 bar; 5,500 kPa) before bursting. During the tests the tires have to be filled with water, to prevent the test room being blown apart by the energy that would be released by a gas when the tire bursts.

The main landing gear on the Concorde was typically inflated to 232 psi (16.0 bar), whilst its tail bumper gear tires were as high as 294 psi (20.3 bar). The high pressure and weight load on the Concorde tyres were a significant factor in the loss of Air France flight 4590

Brakes Forces When Landing:

In general, when the wheels touch the ground, a set of spoilers raise up quickly, which kills the lift provided by the wings. (There are two sets seen in the image below: ground spoilers that only deploy on landing, and spoilers that are used in flight as speed brakes as well as on landing.) While the spoilers provide some drag, their primary purpose is to stop the plane from actually flying, putting all of the weight on the landing gear and in turn making the brakes that much more effective.

Aircraft have highly-engineered, multi-disc brakes made of a carbon-steel material. Manufacturers include Honeywell and Goodrich, part of Collins Aerospace. In general, the brakes are composed of discs that rotate with the wheel and separate discs that are fixed. When pressure is applied—and below you see pressure applied from the right fixed disc on all of the discs—the entire assembly compresses to create the braking action. Carbon brakes are standard today; they cool faster than steel brakes (their predecessor) and can weigh up to 700 pounds less. That represents a significant weight saving for airlines.

Auto Brakes:

Wheel brakes are usually selected to engage automatically after landing. These are called “autobrakes”.that all airliners have several levels of autobrake “severity”. The crew will decide which is the most appropriate to use for every landing depending upon factors like the length of runway, if it is wet or dry, or if the pilots want to exit the runway at a particular point. “For a short wet runway you might select autobrake 3, or MED on the Airbus. For a long dry runway you might select autobrake 1 or LOW on the Airbus".

6. With necessary assumptions, calculate the force and power required to push / pull an aircraft by a towing vehicle.

The rolling resistance for the air plane can be calculated as

Fr = U.m.g

where

Fr = rolling resistance (N)

cu= rolling resistance coefficient

m = rolling mass (kg)

a = acceleration of gravity (9.81 m/s2)

If the mass of a plane is 50000 kg and the rolling resistance co-efficient between the aircraft wheel and the runway is 0.02

The force required to overcome the rolling resistance can be calculated as

Fr = 0.02 * (50000 kg) *(9.81 m/s2)

= 9810 N

The friction for the puller can be calculated to

Ff = μ W

= μ mf ag

where

Ff = frictional force (N)

μ = friction coefficient

W = Weight (N)

mf = friction mass (kg)

The friction coefficient between a pulling truck rubber wheels and dry runway is 0.9. Since pulling trucks are connected to air crafts nose wheels close to runway we simplify the calculation of required truck mass

mf = (9810 N) / (0.9 (9.81 m/s2))

=1111kg

Taking radius of the wheel R as 0.3m

The torque is given by T=F*R

T= 7848 * 0.3

= 2354 N.m

The power for pulling/push the aircraft can be calculated as

P=F*V

V= velocity of pull vehicle taken as 5 km/hr

V=1.388 m/s

P=9810*1.388

=13616 W

=13.6kW

Simulink Diagram of powertrain:

Output:

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