Challenge

Power-train Analysis: Aircraft in runways

OBJECTIVE:

  • Part A:

1. Search and list out the total weight of various types of aircrafts.

2. Is there any difference between ground speed and air speed?

3. Why is it not recommended to use aircraft engine power to move it on the ground at Airport?

4. How an aircraft is pushed to runway when its ready to take off?

5. Learn about take off power, tyre design, rolling resistance, tyre pressure, brake forces when landing.

  • Part B:

6. A. With necessary assumptions, calculate the force and power required to push / pull an aircraft by a towing vehicle.

B. Develop the model for the calculated force and power using Simulink.

7. A. Design an electric powertrain with type of motor, it’s power rating, and energy requirement to fulfill aircraft towing application in Simulink. Estimate the duty cycle range to control the aircraft speed from zero to highest.
Make all required assumptions. Prepare a table of assumed parameters. Draw a block diagram of powertrain.

(Hint :DC7 Block)

B. Also, Design the parameters in excel sheet.

SOLUTION:

Part A:

A. 1. Search and list out the total weight of various types of aircrafts.

For reference,
- MTOW = Maximum take-off weight
- MLW = Maximum landing weight

Source: Wikipedia

Type

MTOW [kg]

MLW [tonnes]

Antonov An-225

640,000

591.7

Scaled Composites Model 351 Stratolaunch

589,670

NA

Airbus A380-800

575,000

394

Boeing 747-8F

447,700

346.091

Boeing 747-8

443,613

306.175

Boeing 747-400ER

412,770

295.742

Antonov An-124-100M

405,060

330

Boeing 747-400

396,900

295.742

Lockheed C-5 Galaxy

381,000

288.417

Boeing 747-200

377,840

285.700

Boeing 747-300

377,840

260.320

Airbus A340-500

371,950

240

Airbus A340-600

367,400

256

Boeing 777F

347,800

260.816

Airbus A330-900

352,000

251.5

Boeing 777-300ER

351,800

251.29

Boeing 777-200LR

347,450

223.168

Boeing 747-100

340,200

265.300

Airbus A350-1000

308,000

233.5

Boeing 777-300

299,370

237.683

Boeing 777-200ER

297,550

213.00

Airbus A340-300

276,700

190

McDonnell Douglas MD-11

273,300

185

Airbus A350-900

270,000

175

Ilyushin Il-96M

270,000

195.04

McDonnell Douglas DC-10

256,280

183

Boeing 787-9

254,000

192.777

Boeing 787-10

254,000

201.849

Airbus A340-200

253,500

181

Ilyushin IL-96-300

250,000

175

Airbus A330-300

242,000

185

Airbus A330-200

242,000

180

Lockheed L-1011-500

231,300

166.92

Boeing 787-8

228,000

172.365

Lockheed L-1011-200

211,400

NA

Ilyushin IL-86

208,000

175

Boeing 767-400ER

204,000

158.758

Airbus A300-600R

192,000

140

Boeing 767-300ER

187,000

136.08

Concorde

185,000

111.1

Airbus A300-600

163,000

138

Boeing 767-300

159,000

136.078

Airbus A310-300

157,000

124

Vickers VC10

152,000

151.9

Boeing 707-320B

151,000

97.5

Boeing 707-320C

151,000

112.1

Douglas DC-8-61

147,000

NA

Airbus A310-200

142,000

123

Airbus A400M

141,000

122

Douglas DC-8-32

140,000

NA

Douglas DC-8-51

125,000

NA

Boeing 757-300

124,000

101.6

Boeing 707-120B

117,000

86.3

Boeing 757-200

116,000

89.9

Boeing 720B

106,000

79.5

Boeing 720

104,000

79.5

Tupolev Tu-154M

104,000

80

Tupolev Tu-204SM

104,000

87.5

Convair 880

87,500

NA

Boeing 737-900

85,000

66.36

Boeing 737-900ER

85,000

71.35

Boeing 727-200 Advanced

84,000

70.1

Airbus A321-100

83,000

77.8

Boeing 737-800

79,000

65.32

Boeing 727-200

78,000

68.1

McDonnell-Douglas MD-83

73,000

63.28

Boeing 727-100

72,500

62.4

Boeing 727-100C

72,500

62.4

McDonnell-Douglas MD-90-30

71,000

64.41

de Havilland Comet 4

70,700

NA

Boeing 737-700

70,000

58.06

Airbus A320-100

68,000

66

Boeing 737-400

68,000

54.9

de Havilland Comet 3

68,000

NA

Boeing 377

67,000

NA

Boeing 737-600

66,000

54.66

Airbus A220-300

65,000

57.61

Hawker Siddeley Trident 2E

65,000

NA

Airbus A319

64,000

62.5

Boeing 737-300

63,000

51.7

Boeing 737-500

60,000

49.9

Airbus A220-100

59,000

50.80

Airbus A318

59,000

57.5

Boeing 717-200HGW

55,000

47.174

Douglas DC-7

55,000

NA

de Havilland Comet 2

54,000

NA

Boeing 717-200BGW

50,000

46.265

de Havilland Comet 1

50,000

NA

Douglas DC-6A

48,600

NA

Douglas DC-6B

48,500

NA

Embraer 190

48,000

43

Caravelle III

46,000

NA

Fokker 100

46,000

39.95

Douglas DC-6

44,000

NA

Avro RJ-85

42,000

36.74

Handley Page Hermes

39,000

NA

Embraer 175

37,500

32.8

Bombardier CRJ900

36,500

33.345

Embraer 170

36,000

32.8

Bombardier CRJ700

33,000

30.39

Douglas DC-4

33,000

NA

Vickers Viscount 800

30,400

NA

Bombardier Q400

28,000

28.01

Bombardier CRJ200

23,000

21.319

ATR 72-600

22,800

22.35

Saab 2000

22,800

21.5

Embraer ERJ 145

22,000

19.3

ATR 42-500

18,600

18.3

Saab 340

13,150

12.930

Embraer 120 Brasilia

11,500

11.25

BAe Jetstream 41

10,890

10.570

Learjet 75

9,752

8.709

Pilatus PC-24

8,300

7.665

Embraer Phenom 300

8,150

7.65

Beechcraft 1900D

7,765

7.605

Cessna Citation CJ4

7,761

7.103

de Havilland Hercules

7,000

NA

Embraer Phenom 100

4,800

4.43


A. 2. Is there any difference between ground speed and air speed ?

Ans: REF. Picture:

Yes, ground speed and air speed are different from each other. For that, we have to understand three different terms:

  • Ground speed:
    - For a reference point picked on the ground, the aircraft moves relative to the reference point at the ground speed.
    - Ground speed is also a vector quantity. So a comparison of the ground speed to the wind speed must be done according to rules for vector comparisons.

  • Wind speed :
    - For a reference point picked on the ground, the air moves relative to the reference point at the wind speed.
    - We get to notice that the wind speed is a vector quantity and has both a magnitude and a direction.
    - The wind has components in all three primary directions (north-south, east-west, and up-down).
    - With reference to the above figure, we are considering only velocities along the aircraft's flight path.
    - A positive velocity is defined to be in the direction of the aircraft's motion.
    - Cross winds are being neglected, which occur perpendicular to the flight path but parallel to the ground.
    - Updrafts and downdrafts are also being neglected, which occur perpendicular to the ground.
  • Air speed :
    - The important quantity in the generation of lift is the relative velocity between the object and the air, which is called the airspeed.
    - This cannot be directly measured from a ground position, but must be computed from the ground speed and the wind speed.
    - Airspeed is the vector difference between the ground speed and the wind speed.

    Airspeed = Ground Speed - Wind Speed

A. 3. Why is it not recommended to use aircraft engine power to move it on the ground at Airport?

Ans: Several factors accounting for not using the aircraft engine power, are as the following:

  • Using engine at ground can burn a lot of fuel, causing unnecessary loss.
  • This can cause a lot of noise, that can prove to be hazardous for ground-workers.
  • A lot of braking force will be required if thrust is applied at ground. This in-turn can cause a lot of wear and tear of wheels and other components of the aircraft.
  • The sand and debris present in the ground can enter into the turbine and may damage them.

A. 4. How an aircraft is pushed to runway when its ready to take off?

Ans: Following steps are followed:

  1. A so-called pushback truck reverses the aircraft into taxiing position, pushing it with a towbar attached to the nose-wheel strut.
  2. The aircraft taxis to the runway to depart at the aforementioned time.
  3. The pilot waits for permission to take off from air-traffic control.
  4. As soon as the go-ahead is received, the plane takes to the air at full power.



A. 5. Learn about take off power, tyre design, rolling resistance, tyre pressure, brake forces when landing.

Ans. The followings are discussed, one-by-one below:

  • Take-off power:

- The amount of power that an engine is allowed to produce for a limited period of time for takeoff.
- The use of takeoff power is usually limited to 5 min for reciprocating engines and up to 2½ min for gas turbine engines.

  • Rolling resistance:

Rolling resistance for an aircraft depends upon a lot of factors such as:
- Aircraft weight
- Runway condition
- Tyre conditions
- Different environmental factors

  • Tyre pressure:

- Aircraft tyres are designed to withstand extremely heavy loads for short durations.
- With the number of tyres required increasing with the weight of the plane in order to better distribute the weight.
- Tests of airliner aircraft tires have shown that they are able to sustain pressures of maximum 800 psi (55 bar; 5,500 kPa) before bursting.

  • Brake forces:

- Bringing an aircraft to a safe stop is the most important part of a flight.
- In order to do this, pilots have a number of facilities available to them.
- The brakes bear the brunt of the hard work with the spoilers and reverse thrust lending a helping hand to ensure maximum efficiency.
- The autobrake system helps keep the deceleration nice and smooth.
- And the anti-skid system reduces the distances needed to stop by modulating the brakes on individual wheels and stopping them from skidding.

  • Tyre design:

- They support the weight of an aircraft while it is on the ground.
- It also provides the necessary traction for braking and stopping of an aeroplane.
- Tyre also helps to absorb the shock of landing and provide cushioning the roughness of takeoff, roll-out, and taxi operations.

Terms assotiated with tyre designs:

1. Retreading – Retreading is methods of restoring a worn tyre by renewing the tread area or by renewing the tread area plus one or both sidewalls. Repairs are included in the tyre retreading process.

2. Load Rating – Load rating is the maximum permissible load at a specified inflation pressure.

3. Ply Rating – Ply Rating is used to identify the maximum recommended load rating and inflation pressure for a specified tyre. It is an index of tyre strength.

4. Speed Rating – The speed rating is the maximum takeoff speed to which the tyre has been tested.

5. Skid Depth – Skid depth is the distance between the tread surface and the deepest groove as measured in the mould.


Note:
1. All tires are radial.
2. Now a days, tires are conductive in nature
3. Most of the nose gear tires, comes with chines.

Part B:

B. 6. A. With necessary assumptions, calculate the force and power required to push / pull an aircraft by a towing vehicle.

Ans. The forces acting on an aircraft during the push and pull of the towing vehicle are
- Rolling Resistance
- Air drag force.

Assumptions: Let us assume an Aircraft with the following parameters,

  • Mass = m_1 = 247000 kg
  • Mass of the Towing Vehicle = m_2 = 50000kg
  • Coefficient of Rolling ground friction for Dry concrete or asphalt road = μrr = 0.03
  • Frontal Area of the Vehicle = VFA = 135m2
  • Frontal Area of the Aircraft = AFA = 200m2
  • Drag coefficient of an aircraft = ACd = 0.6
  • Drag coefficient of a Towing Vehicle = VCd = 0.15
  • Density of air = ρ = 1.225kgm3
  • Gravity = g = 9.81ms2
  • Speed of an aircraft = 20kmph = 20×518 = 5.556 m/sec

    Now, Rolling Resistance Force :
    For the Aircraft:
    - Frr(aircraft) = μrr × m × gFrr(aircraft) = 0.03 × 247000 ×9.81Frr(aircraft) = 72692.1N
    For the Towing Vehicle:
    - Frr(vehicle) = μrr × m × gFrr(vehicle) = 0.03 × 50000 × 9.81Frr(vehicle) = 14715N

We need to add the mass of the Aircraft as the Towing Vehicle is pushing/ pulling the aircraft as well.

  • Therefore, the total rolling resistance force will be:
    - Total Rolling Resistance force: Frr = Frr(aircraft) + Frr(vehicle)Frr = 72692.1 + 14715Frr = 87407.1N
  • Aerodynamic Drag force: Fad = 12 × ρ × A × v2 × (Cd(Aircraft)+Cd(Towing))Fad = 12 × 1.225 × 335 × (5.556) 2 × (0.6+0.15)Fad =4750.47N
  • Total Force of the Towing Vehicle, F = Fad + Frr(vehicle)F = 4750.47 + 87407.1F = 92157.57N
  • Power Required, P = F × v, P = 92157.57 × 5.556, P=512.027KW.

  • Force required by the towing vehicle for carrying the Aircraft is 92.157KN.

  • Power required by the towing vehicle to carry the Aircraft is 512.027 KW.

B. 6. B. Develop the model for the calculated force and power using Simulink.

The above formulas are used to calculate the values, and following the same, the blocks are designed:

  • Subsystem-I



  • Subsystem-II



  • Using 2 subsystems, modelling all the necessary parameters for calculating the results:



  • Results are as the following:

    -
    Rolling Resistance force = 87.41KN

    - Aerodynamic Drag Force = 4750N

    - The total force = 92.16KN

    - Net Power = 512KW.

B. 7. A. Design an electric powertrain with a type of motor, its power rating, and energy requirement to fulfill aircraft towing application in Simulink. Estimate the duty cycle range to control the aircraft speed from zero to highest. Make all required assumptions. Prepare a table of assumed parameters. Draw a block diagram of the powertrain.

Powertrain design:

  • Airplane towing vehicle is required to move airplanes between the runway and terminals and for routine maintenance.
  • Towing vehicle should be able to generate a large force along with high speed for quick operations.
  • Calculations and assumptions:

Let the Wheel Radius be 0.5m
Let the transmission efficiency be 85%
Let the gear ratio be 8
Maximum torque on wheels
T = Wheel Radius × Force
T = 0.5 × 92157.57
T = 46078.785 N−m ( torque at wheel)

  • Motor torque : 46078.785/8 x 0.85 = 6776.29 N-m

  • Power rating : 512 KW
  • Assuming an induction motor with the following characterisrics: Input power in term of Mechanical power be 600 KW.
    Duty Cycle = Output Power/ InputPower = (512/550) x 100 = 0.8533 ≅ 85.33%

  • The duty cycle is assumed to range between 0 to 85% to control the aircaft seed from zero to the maximum.


B. 7. B. Also, Design the parameters in excel sheet.

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