Project 1
- the wiring harness is to route the wiring harness on the given 3d engine data a 2d drawing of the harness is also prepared after flatteening the harness packaging rules like the distance between the branch point and connectors of a bundle segment slack the end connector and clearence of the harness with the help of the clip and clamps.
wiring harness
identify the harness assembly compenents .
define all the harness assembilies as electrical.
prepare harness assembly define assembly as electrical
change tool sts as required, start routing the bundles following the packaging guidelines
connectors defination ; download 3d connector mechanical part design workbench, defining geometrical parameters points and axis system
bundle enter side centre point selecting required random points to get a center point for a suitable type.
mating side centre point, selecting required random points to get a centre point for a suitable point type
mating side axis system, creating a axis system concering the centre point as the origin of the axis the y axis is directed to mating direction. the y axis is directed to the locking side and the z axis is directed upwards.
Electrical part design workbench, define part as connector defining part as electrical connector in electrical part design workbench using define connector and also selecting the number of terminatoins for the connector
define bundle connection part, defining point at the bundle entry point side where representation is the face of the side point and initial condition at the face of the point
define connector connection point at the mating side of the connector is representing at the centre point contact is the face of the side coincidence is the y axis and qrientation is the x axis.
define cavity connection point as the connection part tfor a connector clip is represented the center point of the cavity connection contact the y axis and orientation is the y axis
mounting clip defination , download the 3d part mechanical part design workbench, mounting clip center pointtype curve.
mounting clip axis system , creating an axis for the cavity the origin is the centre point in they axis the connector cavity connection axis direction for prpoer mounting
clip clamp definition, mechnical part design workbench define the geometery parameters point and plane defining the point definition. crearing entry exit and the base planes through plane defination
electrical part design workbench, define part as support definition for the clip and the clam twice to make bilateral connectivity the pointplane base exit plane is definein the support definition
Guiding channel defination, download 3d part mechnical part design workbench defining geomertrical properties points nad curve defining bundle connection point at the bundle entry side where representation is the face of the side point ar the centre point and the initial condition also the face of the side .
mechnical assembly design workbench, symmerty assembly select the symmetry plane.
select the product to ge transformed.
harness context assembly all the supportive context and geomertical bundle assembly are the harness context assembly
geometrical bundle mechnical assemble desgin,catalog brower all the electrical connectors are loaded in the geometrical bundle using catlog manipulation snap and compass are the tools used from the mechnical assembly design workbench to place the connectors at the the desired postion of the sketch.
proctective covering cot tubes on all branches are connected with end extremity of 30-20mm bundle segments are selected the nthe protecivite coverings are implemented using the cot tubes catlog
bunble continuity is checked for the bundle segment for the fully connected.
Catpart of the harness assembly,mechnical assembly desgin workbench tools generate Catpart from the product generate catpart from product is used from tools to covert the Catproduct to the Allcatpart and then the same file is saved using save format.
Electrical harness flattening creating a new product in electrical harness flattening workbench for the flattening process.
harness flattening parameters, defining all the necessary parametersfor the harness flattening
Extract selecting an electrically defined geometrical bundle assembly for the flattening.
Flatten selecting the active planes for the harness flattening and selecting all the branches of the harness assembly
Drafting creating a new drawing in the grafting workbench applying the below standard and sheet style.