Challenge

Project 1

REPORT OF THE CONNECTORS:

  • First download the connectors and mounting clip from the given link source.
  • Get into the mechanical part workbench to create required geometrical parameters. Create connector connection point and bundle connection point on the required sides of the CAD part.
  • Create axis system on the connector connection point such a way that the Y coordinate facing normal to the connector face, X coordinate facing towards the locking mechanism and Z coordinate facing to the top.
  • Create cavity connection point for connectors having the cavity for mounting clips

Using the geometrical parameters created,

  • Define part as electrical connector.
  • Define bundle connection point.
  • Define connector connection point.
  • Define cavity connection point.

  • Create a line curve between the main entry and exit points
  • Create 8 bundle entry points on the openings for connecting the injector connectors.
  • Using the geometrical parameters, define the channel electrical using the define mounting equipment option.
  • Create define bundle entry points using the define bundle connection point option.

  • routing the wiring harness to the connectors
  • The bundle routing starts from interconnection connector and then to the P-clamps and to the guiding channels.
  • Addding branching points wherever necessary using add branch point command
  • Adding branches to connect the various connectors to the main branch

Adding protective coverings and guiding channels top shell to harness bundle. Here in below figure, we have done with whole wiring harness routing for the V16 Engine

  • I have added 20mm slit COT tubes on the main connection connector to left side p clamp. and the brunches are 10mm slit COT tube on the top of the bundle segments as a protective covering and start and end extremity for the COT tubes in between 20mm-30mm.

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