Challenge

Photo Realistic Rendering

     American Chopper

Aim:

  • To create and sketch each parts of a American Chopper and assemble all the parts using solidworks.

Objectives:

  • To create the parts of an American Chopper and assemble them to get a chopper using solidworks and to know about different rendering options available in solidworks.

Procedure:

Transmission Belt:

  • It is the medium to transmit power from the engine to the wheels.

Tools used:

  • Fillet
  • Extrude

Kick Stand:

  • A swivelling metal bar for holding a chopper upright when it is not being driven.

Tools used:

  • Splain
  • Loft
  • Split
  • Extrude
  • Cut Extrude
  • Dome

Front Fender:

  • Its primary purpose is to prevent sand, mud, rocks, liquids, and others from being thrown into the air by the rotating tire.

Tools used:

  • Splain
  • Fillet
  • Extrude
  • Split
  • Revolve

Rear Fender:

  • Its primary purpose is to prevent sand, mud, rocks, liquids, and others from being thrown into the air by the rotating tire.

Tools used:

  • Splain
  • Fillet
  • Extrude
  • Split
  • Revolve

Oil Tank:

  • Its primary function is to store the oil for pumping it into the engine chamber.

Tools used:

  • Splain
  • Fillet
  • Extrude
  • Combine
  • Shell

Pedal:

  • A pedal in a vehicle is used to shift gears and apply brakes when necessary.

Tools used:

  • Splain
  • Extrude
  • Extrude Cut
  • Mirror
  • Dome
  • Chamfer

Chain:

  • Chain drive is a way of transmitting mechanical power from one place to another.
  • It is often used to convey power to the wheels of a vehicle.

Tools used:

  • Extrude
  • Fillet
  • Curve driven pattern
  • Mirror

Front Wheel:

  • The front wheel is steer-able, which means that the power to be transmitted has to be at variable angles.
  • As the steering can turn as much as 45 degrees in some 2 wheelers.

Tools used:

  • Revolve
  • Extrude
  • Cut Extrude
  • Circular Pattern
  • Chamfer
  • Fillet
  • Combine

Rear Wheel:

  • The entire weight of the bike is on the rear wheel, and it's here that power is best applied.
  • Weight transfer to the rear on acceleration improves rear wheel traction while reducing front wheel traction.
  • So it makes more sense for the rear wheel to be driven.

Tools used:

  • Revolve
  • Extrude
  • Cut Extrude
  • Circular Pattern
  • Chamfer
  • Fillet
  • Combine

Front Fork:

  • The forks can be most easily understood as simply large hydraulic shock absorbers with internal coil springs.
  • They allow the front wheel to react to imperfections in the road while isolating the rest of the motorcycle from that motion.

Tools used:

  • Revolve
  • Extrude
  • Fillet
  • Linear Pattern
  • Dome
  • Cut Revolve
  • Fillet
  • Combine

Engine:

  • Motorcycle engine are typically two stocks or four stock internal combustion engine, but other engine type such as winkle’s and electric motor have been used in small number.

Tools used:

  • Extrude
  • Fillet
  • Revolve
  • Circular Pattern
  • Dome
  • Chamfer
  • Fillet
  • Mirror
  • Split
  • Sweep
  • Composite Curve

Chassis:

  • A chassis serves as the basic foundation on which all the parts of a machine rest. In any two wheelers, the chassis acts as a skeleton on which the engine, gearbox, driveshaft, transmission, driveshaft, differential, and suspension are mounted.

Tools used:

  • Curve
  • Sweep
  • Mirror
  • Extrude
  • Cut Extrude
  • Chamfer
  • Fillet
  • Split
  • Combine
  • Mirror

Chopper Assembly:

  • The parts of an chopper have been designed individually and combine together in a assembly.
  • Each part requires a different mate option.
  • So each parts got assembled by doing the following mate procedure.

Tools used:

  • Mid plane mate
  • Tangent mate
  • Coincident
  • Parallel
  • Perpendicular
  • Distance mate
  • Angle mate
  • Concentric
  • Width mate
  • Mating of planes

Rendering:

  • Rendering is the process involved in the generation of a two-dimensional or three-dimensional image from a model by means of application programs.
  • Rendering is mostly used in architectural designs, animated movies and simulations.

Tools used:

  • Edit appearance
  • Edit scene
  • Edit decal
  • Integrated preview
  • Preview window
  • Final render
  • Option
  • Schedule render
  • Camera
  • Light

Conclusion:

  • During the construction of chopper, I have gained useful knowledge about many new features in solid works which helped me to complete the parts easily. Some new commands that I have learned were;
  • Projecting curves
  • Dome
  • Spilit command
  • Different kinds of mates
  • Combine command
  • Importance of reference planes
  • Short cut keys and commands
  • Overall I have improved my skill in solid works using these 7 challenges.

 

 

         

         

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