Challenge

Frequency Analysis of a rotating shaft

AIM: Perform a Frequency Analysis of a rotating shaft.

OBJECTIVE

  1. Create the model in Solidworks according to dimensions that you see fit.
  2. Perform frequency analysis on it.
  3. Find out the resonant frequency.

RESONANCE

In physics, resonance describes the phenomenon of increased amplitude that occurs when the frequency of a periodically applied force is equal or close to a natural frequency of the system on which it acts. When an oscillating force is applied at a resonant frequency of a dynamical system, the system will oscillate at a higher amplitude than when the same force is applied at other, non-resonant frequencies.

Frequencies at which the response amplitude is a relative maximum are also known as resonant frequencies or resonance frequencies of the system.

MODEL

Dimension of model

3D MODEL

For this analysis, I give the alloy steel material to rotating shaft which has following material property:

Name:

Alloy Steel

Model type:

Linear Elastic Isotropic

Default failure criterion:

Max von Mises Stress

Yield strength:

6.20422e+08 N/m^2

Tensile strength:

7.23826e+08 N/m^2

Elastic modulus:

2.1e+11 N/m^2

Poisson's ratio:

0.28

Mass density:

7,700 kg/m^3

Shear modulus:

7.9e+10 N/m^2

Thermal expansion coefficient:

1.3e-05 /Kelvin

FREQUENCY ANALYSIS OF ROTATING SHAFT

Treated As

Volumetric Properties

Solid Body

Mass:0.947968 kg

Volume:0.000123113 m^3

Density:7,700 kg/m^3

Weight:9.29009 N

FIXTURE AND MESH

Model Reference

Connector Details

Bearing Support-1

Entities:

1 face(s)

Type:

Bearing

Bearing Support-2

Entities:

1 face(s)

Type:

Bearing

Mesh type

Solid Mesh

Mesher Used:

Standard mesh

Element Size

2 mm

Mesh Quality

High

PROCEDURE

  1. First, we have to create model of rotating shaft according dimension.
  2. Then go to simulation.
  3. Create the frequency analysis study.
  4. Apply the material to rotating shaft.
  5. Give the bearing support at the both end of the shaft.
  6. Create mesh of 2 mm.
  7. Run the simulation.

RESULTS

Name

Type

Min

Max

Amplitude1

AMPRES: Resultant Amplitude Plot for Mode Shape: 1(Value = 0.119085 Hz)

5.853e-05

Node: 103185

2.009e+00

Node: 1634

Name

Type

Min

Max

Amplitude2

AMPRES: Resultant Amplitude Plot for Mode Shape: 2(Value = 199.974 Hz)

1.101e-03

Node: 55755

1.188e+00

Node: 8438

Name

Type

Min

Max

Amplitude3

AMPRES: Resultant Amplitude Plot for Mode Shape: 3(Value = 199.978 Hz)

2.939e-05

Node: 151712

1.188e+00

Node: 8442

Name

Type

Min

Max

Amplitude4

AMPRES: Resultant Amplitude Plot for Mode Shape: 4(Value = 1,022.27 Hz)

2.424e-04

Node: 101066

2.101e+00

Node: 1372

Name

Type

Min

Max

Amplitude5

AMPRES: Resultant Amplitude Plot for Mode Shape: 5(Value = 1,022.29 Hz)

3.213e-04

Node: 101117

2.101e+00

Node: 151425

RESONANCE FREQUENCY

Frequency Number

Rad/sec

Hertz

Seconds

1

0.74824

0.11909

8.3973

2

1,256.5

199.97

0.0050006

3

1,256.5

199.98

0.0050005

4

6,423.1

1,022.3

0.00097821

5

6,423.3

1,022.3

0.00097819

CONCLUSION

From the analysis we find the resonance frequency of rotating shaft. So, we can not run the system at above resonance frequency and shaft can withstand the same load at another frequency.

If we run the system nearly at resonance frequency, rotating shaft has high amplitude so it may be failing or permeant deform.

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