Project

Flow Simulation of Centrifugal Pump With Varying Inlet Velocity Using Solidworks

Flow Simulation of Centrifugal Pump Using Solidworks

Aim:- To perform flow simulation of centrifugal pump using air as a flow medium

Theory:-

Centrifugal Pump:-

Centrifugal pumps are used to transport fluids by the conversion of rotational kinetic energy to the hydrodynamic energy of the fluid flow. The rotational energy typically comes from an engine or electric motor. They are a sub-class of dynamic axisymmetric work-absorbing turbomachinery. The fluid enters the pump impeller along or near to the rotating axis and is accelerated by the impeller, flowing radially outward into a diffuser or volute chamber (casing), from which it exits.

Common uses include water, sewage, agriculture, petroleum and petrochemical pumping. Centrifugal pumps are often chosen for their high flow rate capabilities, abrasive solution compatibility, mixing potential, as well as their relatively simple engineering. A centrifugal fan is commonly used to implement a vaccum cleaner. The reverse function of the centrifugal pump is a water turbine converting potential energy of water pressure into mechanical rotational energy.

Like most pumps, a centrifugal pump converts rotational energy, often from a motor, to energy in a moving fluid. A portion of the energy goes into kinetic energy of the fluid. Fluid enters axially through eye of the casing, is caught up in the impeller blades, and is whirled tangentially and radially outward until it leaves through all circumferential parts of the impeller into the diffuser part of the casing. The fluid gains both velocity and pressure while passing through the impeller. The doughnut-shaped diffuser, or scroll, section of the casing decelerates the flow and further increases the pressure.

The flow analysis inside the centrifugal pump is highly complex mainly due to 3D flow structure involving turbulence, secondary flow, cavitation and unsteadiness. In recent years, a growing availability of computational resources and progress in the accuracy of numerical methods brought turbo machinery Computational Fluid Dynamics (CFD) methods from pure research work into the competitive industrial markets. The critical review of CFD analysis of centrifugal pumps along with the future scopes for further improvement is presented in this paper. CFD technique has been applied by the researchers to carry out different investigations on centrifugal pumps viz. performance prediction at design and off-design conditions, parametric study, cavitation analysis, diffuser pump analysis, performance of pump running in turbine mode etc. Unsteady Reynolds-averaged Navier–Stokes equations together with two equation k-ɛ turbulence model were found to be appropriate for CFD analysis of centrifugal pump. Volute flow study and impeller-volute interaction appeared as an interesting research fields for the further improvement in the pump performance. The most active areas of research and development are the analysis of two phase flow, pump handling non -Newtonian fluids and fluid–structure interaction.

Objective:-

To perform flow simulation of centrifugal pump to get velocity pressure plots and different inlet velocity. And also to get mass flow rate of medium used.

Centrifugal Pump Design:-

Scenario Window

Goals Result table:-

Plots:-

Velocity Trajectories Plot

Pressure trajectories Plot:-

Cut Plots Of Velocity at 5m/s

Trajectories Of Pressure at 5m/s

Cut Plots Of Velocity at 10m/s

Trajectories Of Velocity at 10m/s

Cut Plots Of Velocity at 15m/s

Trajectories of pressure at 15m/s

Cut Plots Of Velocity at 20m/s

Trajectories of Pressure at 30m/s

Cut Plots Of Velocity at 25m/s

Trajectories Pressure at 25m/s

Pressure Ratio With respect to velocity

Surface Total Pressue 1

Surface Total Pressure 2

Mass Flow Rate

Conclusions:-

From the above simulation it can be concluded that velocity and massflow rate increases gradually whereas pressure ratio decreases. As this pump increases velocity of flow so to increase velocity pressure decreases.

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