Fender Design Challenge

FENDER DESIGN:

The above figure is the part file given to us

• In this part file we have to create Drip Area, Wheel arch, Sill, Bumper, A Pillar.
• Before Creating these things we have do few modifications in the Fender Design.
• Intially a geometrical set, Improvements.

1. Improvements:

• Join the surface (join 1).
• Join the surface/face 2 (join 2).
• Insert 2 parallel curves Join 2 & edge 1 Join 2 & edge 2.
• Extrapolate both the parallel curves separately & split it separately with join 2.
• Insert Multi Section surface for thgat parallel curves.
• Join the multi section surface with split 1 & split 2.
• Join, join 1 & join 3 (Join 4).
• Join , join 4 (Join 5).
• Multiple Extract join 5/edge 12.
• Extract join 5/edge 13.
• Insert mulkti section surface for these extracts.
• Join , multiple section surface 2 & join 5 (Join 6).

• Insert another geometrical set , Constructions.

II.Constructions:

• Insert Boundary for the improved surface.
• Insert parallel curve join 6 & boundary.
• Curve Smooth the boundary.

• Insert another geometrical set Flanges under construction which is a parent for Drip Area, Wheel arch, Sill, Bumper, A Pillar.

Drip Area:

• Insert 6 sweeps according to master section.
• Select Bi tangent fillet & insert 4 fillets for sweep 2, sweep 3, sweep 6 & sweep 7.
• Join sweep 8,sweep 9 & fillet 6 (Jpoin 13).
• Put edge fillet for Join 13.
• Draw a sketch.

• Extrude the sketch.
• Split the extrude with edge fillet.
• Then Insert 3 sweeps at alenfth of 8mm & 10Deg.
• Offset sweep 6.
• Select Bi tangent fillet & insert 3 fillets for sweep 10, sweep 11, sweep 12.
• Trim the offset & fillet 9.
• Draw another sketch.

FINAL DRIP AREA SURFACE:

Wheel Arch:

• In wheel Arch Intially we have to draw a sketch.

• Extude the sketch.
• Split the extrude.
• Draw another skrtch.

• Extrude the sketch.
• Split the extrude.

FINAL WHEEL ARCH SURFACE:

Sill:

• Create a plane.
• Draw a sketch.

• Extrude the sketch.
• Sweep it for 25mm & 87deg.
• Split the extrude with sweep.
• Insert a Bi-tangent fillet for about 2mm.
• Again Insert another sweep for 8mm & 10deg.
• Offset the first sweep of about 5mm.
• Trim the offset & second sweep.
• Insert a Bi-tangent fillet for about 2mm.
• Insert a edge fillet of 2mm.
• Draw a sketch.

• Sweep the sketch.
• Split the sweep with edge fillet.

FINAL SILL SURFACE:

Bumper:

• The first step in Bumper is sweep for about 26mm & 83deg.
• Draw a plane.

• Extrude the sketch.
• Split the extruded surface.
• Insert fillets.
• Sweep it for about 8mm & 80deg.
• Again sweep it for the same parameters.
• Offset the first sweep for about 5mm.
• Insert 2fillets & trim it.
• Insert a edge fillet fo about 2mm.
• Draw a sketch.

• Insert 2 sweeps & split both the sweeps with the edge fillet.

FINAL BUMPER SURFACE:

A Pillar:

• Intail step is sweep for 23mm & 83deg.
• Insert a Bi-tangent for that sweep.
• Draw a sketch.

• Extrude the sketch & split it.
• Insert another sweep for about 8mm & 80deg
• Offset the first sweep for 5mm.
• Insert a Bi-tangent fillet for 2nd sweep.
• Trim the Bi-tangent & offset.
• Draw another sketch.
• Sweep the sketch for about 8mm & 83deg.
• Split the sweep.
• Insert the edge fillet.

FINAL A PILLAR SURFACE:

FINAL SURFACE:

CLOSED SURFACE:

Thicken the whole suraface & make it as solid part.