Project

DESIGNING OF AMERICAN CHOPPER USING SOLIDWORKS

Objective:

  • The objective of this project is to model individual parts of the American chopper bikes using Solidworks.
  • To assemble the individual parts of the chopper.
  • To create photo-realistic render of the model using photoview 360 and Solidworks Visualise.

Design methodology

1

Modelling of Individual parts of the chopper

2

Assembling the parts of the chopper

3

Rendering the chopper model using Photo view 360

4

Setting up the chopper in an environment and rendering using Solidworks Visualize

Description of features used

  • Extruded boss/base - It helps to create a 3D model/ part using a 2D sketch.
  • Extrude cut - It is to remove material from a 3D model.
  • Revolve boss/base - It is used to create symmetric 3D parts.
  • Fillet - It is used to create round edges or faces.
  • Lofted boss - It is used to generate geometry between two different cross - sections
  • Dome - it is used to create a round surface.
  • Split - It is used to split faces on a body.
  • Trim entities - It is used to remove additional or unwanted sketches..
  • Mirror - It is ised to create a mirror image of an part or sketch.
  • Combine - It is used to manually combine bodies.
  • Shell - It is used to define the thickness of an hollow part.
  • Chamfer - It is used to make symmetrical sloping edge.
  • Circular pattern - It is used to create a number of instances of a part about the diameter of the circle.
  • Linear pattern - It is used to create a number of instances of a part along the specified length and direction.
  • Lofted surface - It is used to generate surface between two different cross- sections.
  • Filled surface - It is used to create surface between defined boundaries.
  • Swept surface - It is used to create a surface from a cross - section along a path.
  • Surface trim - It is used to trim unwanted surfaces.
  • Surface knit - It is used to knit open edges by using a tolerance value.
  • Extended surface - It is used to extend the existing surface.

Parts of American chopper

  • Transmission belt
  • Kickstand
  • Front fender
  • Rear fender
  • Chain
  • Oil tank
  • Foot pedal
  • Front wheel
  • Rear wheel
  • Front fork
  • Chasis
  • Engine
  • Fuel tank

Modelling of American chopper

  • Transmission belt:Features used - Boss extrude, fillet.

  • Kickstand:

Features used:

  • Loft
  • Dome
  • Extrude cut
  • Split
  • Extruded boss/base
  • Fillet

  • Front fender
  • Features used

  • Revolved boss/base
  • Split.

  • Rear fender

Features used

  • Revolved boss
  • Split
  • fillet

  • Chain

Features used

  • Extruded boss
  • Curve pattern
  • Fillet
  • Mirror

  • Oil tank

Features used

  • Extruded boss
  • combine
  • Fillet
  • Shell

  • Pedal

Features used

  • Extrude
  • Fillet
  • Chamfer
  • Dome
  • Linear pattern

]

  • Front wheel

Features used

  • Extruded boss
  • Extruded cut
  • Revolve
  • Fillet
  • Chamfer
  • Combine

  • Rear wheel

Features used

  • Extruded boss
  • Extrude cut
  • Revolve
  • Circular pattern
  • Fillet
  • Chamfer

  • Front fork

Features used

  • Extruded boss
  • Revolve
  • Extrude cut
  • Fillet
  • Swept boss
  • Projected curve
  • Mirror
  • Combine
  • Dome

  • Chasis

Features used

  • Projected curve
  • Sweep
  • Extruded boss
  • Extrude cut
  • Chamfer
  • Fillet
  • Mirror
  • Combine

  • Engine

Features used

  • Projected curve
  • Sweep boss
  • Extruded boss
  • Extrude cut
  • Dome
  • Chamfer
  • Revolve
  • Linear pattern
  • Circular pattern
  • Composite curve

  • Fuel tank

Features used

  • Surface loft
  • Surface knit
  • Project curve
  • Fillet
  • Swept surface
  • Split
  • Mirror
  • Swept cut

Assembly of American chopper

All the individual parts of the chopper are assembled by applying the necessary relations.

Features used

  • Insert part/component
  • Mates

Camera view

Top view

Front view

Side view

Isometric view

Rendering

Rendering is the process of generating a photorealistic image of an 3D model.

Photo view 360 and solidworks visualise are the tools which I have used to render the American chopper bike.

Rendered images

Conclusion

  • All the parts of the American chopper are modelled and assembled.
  • Photorealistic renders were generated using photo – view 360 and Solidworks Visualise.
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