Design of backdoor

BACK DOOR:

This is the IGS file given where we have to design.

WIPER MOUNT:

• Intially we have to create Wiper Mount Reinfocement.
• For wiper mount, surface 1 & surface 2 has to be taken.
• Multiple Extract both the surfaces.
• Make it as a solid body.

OUTER PANEL LOWER PART:

• Take surface 1 to surface 7 to create outer panel Lower Part.
• Insert a Geometrical Set Constructions.
• Insert a geometrical set inside constructions Transforming Given Surfaces.

TRANSFORMING GIVEN SURFACES:

• Extract Surface.6\Face.7
• Offset surface 6 for 2mm & deviation 1mm.
• Offset the ofset1for 2mm.
• Insert a Boundary for Extracted surface.
• Project boundary1 with support offset2.
• Split offset2 with projection 1.
• Multiple Extract surface.4\face.9 & surface.2\face.10
• Insert Multi Section Surface for multiple extract surface & support given as extract 5 & extract6 & tnget continuity.
• Join multi section surface & multiple extract.2
• Extrapolate split1 at alength of 2mm.
• Extrapolate join3 at a length of 10mm.
• Select a Bi-tangent fillet & apply fillets for Extrapolate 3 & 4.

HEMMING:

• Insert a geometrical set Hemming under construction.
• Apply a offset of filleted face for 2.65mm
• Apply a boundary for offset.3\edge.18, Limit 1 as boundary.2 & Limit 2 as fillet\vertex.2
• Insert a parallel curve for boundary2 & support as offset3 for 7.325mm
• Project parallel2 & support as offset3
• Split offset3 with projection2.
• Insert a point.
• Draw a sketch.

• Extrude the sketch.
• Split the split2 with extrude1.
• Join split.3

C FACE:

• Insert a geometrical set C Face under construction.
• Multiple Extract fillet\edge.31 to fillet\ edge.37
• Sweep with reference surface, guide curve as Multiple extract.4 & reference surface as fillet for 3mm & 90deg.
• Extrapolate filletfor 10mm.
• Trim sweep2 & extrapolate 5.
• Trim trim 1 join 6 (present in hemming)
• Edge fillet trim2 for 1.325mm.
• Edge fillet, edge fillet1 for 1.15mm.

FINAL:

• Insert a geometrical set Final under construction.
• Extrapolate edge fillet2 for 10mm.
• Split extrapolate6 with xy plane.
• Symmetry split4 with xy plane.
• Join split4 & symmetry1.

OUTER PANEL UPPER PART:

• Insert a Geometrical Set Construction
• Insert another geometrical set Transforming Inputs.

TRANSFORMING INPUTS:

• Extract surface.13\face.1
• Multiple Extract surface.11\face.2 & surface.11\face.3
• Extract surface.26\face.4
• Multiple Extract surface.7\face.7 & surface.20\face.8
• Extract surface.3\face.9
• Extract surfce.14\face.10
• Extract surface.18\face.11
• Extract surface.27\face.12
• Extrapolate extract.1, extract.2 & multiple extract.1 for 6mm
• Join surface1 to surface30.
• Extrapolate multiple extract.3, extract.3,extract.4,extract.5
• Extrapolate , extrapolate.7 for 5mm
• Extrapolate ,extract.6 for 9mm
• Multiple Extract join.1\face.13 & join.1\face.14
• Extrapolate, multiple extract.4
• Insert Bi-tangent fillet for extrapolate.1 & extrapolate.2 for 5mm
• Insert Bi-tangent fillet for fillet.1 & extrapolate.3 for 5mm
• Insert Bi-tangent fillet for extrapolate.10 & extrapolate.4 for 5mm
• Insert Bi-tangent fillet for fillet.3 & extrapolate.5 for 5mm
• Insert Bi-tangent fillet for fillet.4 & extrapolate.6 for 5mm
• Trim fillet.5 & extrapolate.8
• Edge fillet trim2 for 5mm
• Insert Bi-tangent fillet extrapolate.9 & edge fillet.2 for 5mm
• Multi Section Surface, section fillet.6\edge.20 , fillet.2\edge.21 & support fillet.6, fillet.2 respectively in tangent continuity
• Join fillet.2, multi section surface.1 & fillet.6
• Multiple extract join.1\face.15 & join.1\face.16
• Multi Section Surface, section extract.7, multiple extract.6 & support extract.8,extract.9 respectively in tangent continuity
• Join multiple extract.5 & multiple section surface.2
• Extrapolate join.3 for 10mm
• Trim join.2 & extrapolate.11
• Edge fillet trim3
• Insert a point
• Insert a boundary surface edge fillet\edge.30, Limit 1 fillet\vertex.1 Limit 2 fillet\vertex.2
• Insert a corner for Element 1 is extract.10 & Element 2 is extract.11 for 30mm
• Trim boundary.1 & corner.1
• curve smooth trim4
• Split fillet with curve smooth1
• Split extrapolate.13 with spline.8
• Extrapolate split1 for 1mm
• Extract extrapolate.13\edge.205
• Join extrapolate.13
• Join extrpolate.13\face.85 & extrapolate.13\face86
• Insert a parallel curve multiextract.9 & supportjoin.16 for 2mm
• Curve smooth parallel curve10
• Split join.16 with curve smooth9
• Join, join15 & split20
• Extrapolate join.17for 3mm
• Extrapolate , extrapolate.30 for 3mm
• Insert 2 points
• Insert a spline for those 2 points
• Fill extrapolate.31\edge.237 with support extrapolate.31 , extrapolate.31\edge.238, Extrapolate.31\edge.239 &spline.37
• Join fill.5 & extrapolate.31
• Extrapolate join.18 for 3mm
• Fill extrapolate.32\edge.245,extrapolate.32\edge.246, extrapolate.32\edge.247
• Join fill.6 & extrapolate.32
• Extrapolate join.19 for 2mm
• Insert a spline between extrapolate.35\vertex.129 & extrpolate.35\vertex.130
• Fill spline.56, extrapolate.35\edge.332 ,extrapolate.35\edge.333, & extrapolate.35\edge.334 with support extrapolate.35 for all3 except spline.56 in tangent continuity
• Join fill.8 & extrapolate.35
• Extrapolate join.25 for 2mm
• Extrapolate , extrapolate.36 for 0.5mm
• Extrapolate, extrapolate.37 for 0.5mm

HEMMING:

• Insert a geometrical set under conastruction Hemming.
• Offset the split1 surface for 2.65mm
• Insert a boundary for offset.1, Limit1 as offset.1\vertex.3, Limit2 as offset.1\vertex.5
• Insert a parallel curve , curve as boundary2 & support as offset.1
• Curve smooth parallel1
• Project curve smooth3 & support as offset1
• Split offset1 with project1
• Join split2
• Draw a sketch.
• Extrude the sketch.
• Split join4 with extrude1.

C FACE:

• Insert a geometrical set C Face under construction.
• Insert a boundary surface edgae as split.7\edge.82, Limit1 as split.7\vertex.30, Limit2 as split.7\vertex.31
• Curve smooth the boundary.
• Sweep with reference surface, Guide curve as curve smooth.8 & reference surface as split.7 for 4mm & 90deg
• Insert 11 parallel curves.
• Insert 11 splits for those parallel curves.
• Split , split.36 with parallel curve.30
• Split , split.39 with parallel curve.31
• Split , split.39 with parallel curve.32
• Insert 14 splines.
• Insert 7 multi section surface
• Join all multi section surfsce
• Extrapolate join.21 for 2mm
• Insert a parallel curve for Extrapolate.34\Edge.30 & spport as extrapolate.34
• Split extrapolate.34 with parallel curve.33
• Split extrapolate.34 with parallel curve.34
• Insert 2 splines.
• Insert a multi section surface.
• Join split.42, split.43 & multi section surfsce.25

FINAL:

• Extrapolate split.47 for 5.5mm
• Split the extapolated surface with xy plane
• Symmetry the splitted surface with xy plane.
• Join split.48 with symmetry.1

OUTER PANEL UPPER PART SOLID PART:

LATCH REINFORCEMENT:

• Insert a Geometrical Set Construction.
• Multiple Extract surface.1\ face.1 & surface.2\face.2

LATCH REINFORCEMENT SOLID PART:

HINGE REINFORCEMENT1:

• Insert a Geometrical Set Construction.
• Multiple Extract surface.1\ face.1, surface.2\face.2 & surface.3\face.3
• Insert a parallel curve, curve as multiple extract.1\edge.1 & support as multiple extract.1 for 303mm
• Project parallel curve.1 & support as multiple extract.1
• Split multiple extract.1 with parallel curve.1

HINGE REINFORCEMENT1 SOLID PART:

• Intially thicken the surface for 1.5mm
• Insert 2 edge fillets for 3mm & 7mm respectively.
• Insert a chamfer, mode as Length1\Angle for 1mm & 45deg & object to chamfer edge fillet.2\edge.7
• Insert another edge fillet for 0.5mm.

HINGE REINFORCEMENT2:

• Insert a Geometrical Set Construction.
• Multiple Extract surface.1\ face.1, surface.3\face.3, surface.4\face4 & surface.5\face.5
• Insert a parallel curve, curve as multiple extract.1\edge.1 & support as multiple extract.1 for 182mm
• Split multiple extract.1 with parallel curve.1

HINGE REINFORCEMENT1 SOLID PART:

• Intially thicken the surface for 1.5mm
• Insert a chamfer, mode as Length1\Angle for 1mm & 45deg & object to thick surface.1\edge.1
• Insert 3 edge fillets for 0.5mm, 3mm & 7mm respectively.

BACK DOOR INNER PANEL:

• Insert a Geometrical Set Construction.
• Insert a point under construction.
• Insert a geometrical set under construction Inner Panel.

INNER PANEL:

• Offset Upper Panel Outer for 1.7mm.
• Offset Lower Panel Outer for 1.7mm.
• Extract offset.1\edge.42
• Curve smooth the extracted surface.
• Fill the curve smooth surrface.
• Join filled surface & offset.1

SEALING FLANGES:

• Insert a geometrical set Sealing Flanges under construction.
• Offset, surface Extract.26 for 25mm.
• Offset, surface Multiple Extract.21 for 25mm.
• Extract join.5\face.21
• Surface Untrim the extracted surface
• Offset the surface untrimmed surface for 68mm.
• Offset the surface extract.28 for34mm.
• Insert a geometrical set Flanges Creation under Sealing Flanges.
• Insert a parallel curve, curve as offset.9\edge.313 & support as offset.9 for 40mm
• Insert a parallel curve, curve as parallel curve.58 & support as offset.9 for 30mm
• Insert a parallel curve, curve as multiple extract.22 & support as offset.10 for 45mm
• Insert a curve smooth for parallel.60
• Insert a parallel curve, curve as curve smooth.10 & support as offset.10 for 30mm
• Insert a curve smooth for parallel.61
• Offset, surface offset.11 for 2mm
• Surface Untrim offset.13
• Insert a parallel curve, curve as surface untrim.4\edge.316 & support as surface untrim.4 for 30mm
• Insert a parallel curve, curve as parallel curve.62 & support as surface untrim.4 for 30mm
• Draw a sketch.

• Extrude the sketch.
• Split offset.9 with parallel curve.58 & parallel curve.59
• Split offset.10 with curve smooth.10 & curve smooth.11
• Split surface untrim.4 with parallel curve.62 & parallel curve.63
• Split offset.12 with extract.32 & extract.33
• Insert a parallel curve, curve as split.76\edge.317 & support as split.76 for 113mm
• Insert a parallel curve, curve as split.77\edge.318 & support as split.77 for 7mm
• Split, split.76 with parallel curve.64
• Split, split.77 with parallel curve.65
• Insert 3 splines.
• Insert a multi section surface.
• Insert a parallel curve , curve as split.79\edge.334 & support as split.79
• Split, split.79 with parallel curve.66
• Insert 2 splines.
• Insert a multi section surface.
• Extract split.82\edge.343
• Curve smooth the extracted surface.
• Insert a multi section surface.
• Join split.78, split.80, split.81, split.82 & 3 multi sections surface.

SEALING FLANGES LEFT:

• Insert a geometrical set Sealing Flanges Left.
• Sweep with reference surface, guide curve as curve smooth.13 & referance surface join.47 for 80mm & 2mm & 80deg
• Curve smooth the sweep.
• Insert a geometrical set sweep improvement under Sealing Flanges Left.
• Insert 4 parallel curves for the sweep performed.
• Split the sweep with 4 parallel curves.
• Insert 8 splines & 4 master sections surfaces.
• Join all splitted surface with master section surfaces.
• Sweep improvement is finished.
• Expolate offset.1 for 5mm
• Trim extrapolate.36 with join.49
• Trim offset.2 with join.49
• Extrude trim.15\edge.70, direction Line.15 Limit 1 as 66mm & Limit 2 as 32mm.
• Extrude trim.36\edge.71, direction Line.16 Limit 1 as 66mm & Limit 2 as 32mm.
• Split trim.35 with extrude.11
• Split trim.36 with extrude.12
• Multiple Extract join.47\edge.385 to join.47\edge.394
• Curve smooth the multiple extracted surface.
• Insert 2 splines.
• Insert 2 parallel curves.
• Split, trim.41 with parallel curve.76
• Split, extract.41 with point.16
• Insert a multi section surface.
• Join trim.43 & multi section surface.51

SEALING FLANGES RIGHT:

• Insert a geometrical set Sealing Flanges Right under construction.
• Sweep with reference surface, guide curve as mulriple extract.43 & reference surface as join.53 for length 1 & length 2 as 50mm & 2mm respectively & 80deg
• Multiple Extract join.53\edge.437 to join.53\edge.441
• Multiple Extract offset.1\face.38 & offset.1\face.39
• Extrapolate multiple extract.44 for 55mm
• Trim extrapolate.43 & sweep.6
• Multiple Extract ,trim.44\edge.443
• Insert a parallel curve , curve as multiple extract.45 & support as trim.44 for 2.8mm
• Split ,trim.44 with parallel.77
• Trim join.53 & split.98
• Multiple Extract ,trim.45\edge.449 to trim.45\edge.457
• Curve Smooth multiple extracted surface.
• Sweep with reference surface guide curve as curve smooth.21 & reference surface as trim.45 for length1 & length2 as 20mm & 2mm respectively & 80deg
• Insert a parallel curve , sweep.7\edge.458 & support as sweep.7 for 53mm
• Split sweep.7 with parallel curve parallel.78
• Trim, join.55 & extrapolate.48
• Insert a parallel curve, split.99\edge.87 & support as split.99
• Split, split.99 with parallel curve .80
• Split, split.99 with parallel curve .79
• Insert 2 splines.
• Insert a multi section surface.
• Join, multi section surface.54 , split.114 & split.115
• Extrapolate trim.45 for 2mm
• Insert a spline.
• Insert a multi section surface.
• Join, multi section surface.55 & trim .46
• Multiple Extract join.56\edge.500 & join.56\edge.509
• Insert a point.
• Split ,multiple extract.59 with point.27
• Blend ,first curve as curve smooth.23, first support as join.56 & second curve as split.116
• Extrapolate the blend for 42mm.
• Insert a spline & 2 points
• Split, extrapolate.49with spline.59
• Extrapolate, join.56 for 11mm
• Curve smooth multiple extract.58
• Trim, split.117 & extrapolate .50
• Trim, split.117 & trim.56
• Insert edge fillet , trim.57 for 3mm

MASTIC:

• Insert a geometrical set Mastic under construction.
• Draw a sketch.

• Draw another sketch.

• Extrude the sketch4
• Split, edge fillet.12 with extruded surface
• Insert 2 points.
• Split, Extract.57 with 2 points point.30, point.31
• Again Insert 2 points.
• Split, Extract.58 with those 2 points Point.32, point.33
• Extract, offset.1\face.51
• Surfece Untrim the extracted surface.
• Sweep with reference surface , guide curve as split.119, reference surface as split.118 for 98mm & 80deg
• Sweep with reference surface , guide curve as split.120, reference surface as split.118 for 98mm & 80deg
• Offset the surface untrimmed surface for 4.8mm
• Trim offset.14 & sweep.11
• Insert a parallel curve trim.58\edge.521 for190mm
• Split offset.14 with parallel curve.81
• Trim , split.121 & sweep.10
• Then Insert 6 parallel curves.
• Split ,trim.59 with parallel curves 82,86 & 87
• Split ,trim.59 with parallel curves 83,84 & 88
• Insert a Bi-tangent fillet for support 1 as split.118 & support 2 as split.122 for 5mm
• Insert a Bi-tangent fillet for support 1 as split.123 & support 2 as fillet.1 for 3mm
• Insert 4 points & 4 splines.
• Split, fillet.2 with spline.62
• Split, split.124 with spline.61
• Split, split.125 with spline.60
• Split, split.126 with spline.63
• Edge Fillet for split.127 for 5mm
• Extrude sketch5.
• Split edge fillet.13 with extrude.22
• Sweep with reference surface , guide curve as curve smooth.24, reference surface as split.128 for 30mm & 80deg
• Sweep with reference surface , guide curve as curve smooth.25, reference surface as split.128 for 30mm & 80deg
• Sweep with reference surface , guide curve as curve smooth.26, reference surface as split.128 for 30mm & 80deg
• Offset Blend.3 for 5mm
• Extrapolate offset.15 for 42mm
• Trim , extrapolate.52 & sweep.14
• Trim , extrapolate.52 & sweep.12
• Trim , extrapolate.52 & sweep.13
• Join these 3 trims with split.128
• Insert a edge fillet to the joined surface for 5mm
• Then we have to make a cut out.
• Insert a geometrical set under the Mastic.

• Extrude the sketch.
• Split, edge fillet.18 with extruded surface
• Cut out is finished.
• Insert 5 points & 5 beads.
• Edge Fillet bead.6 for 2mm

HINGE EMBOSS:

• Inser a geometrical set Hinge Emboss under construction.
• Insert a point
• Draw a sketch.

• Extrude this sketch.
• Sweep with reference surface , guide curve as extrude.24\edge.546, reference surface extrude.24 for 30mm & 80deg
• Sweep with reference surface , guide curve as extrude.24\edge.547, reference surface extrude.24 for 30mm & 80deg
• Join sweep.17, sweep.18 & extrude.24
• Trim edge fillet.19 & join.59
• Insert edge fillet for trim.64 for 2mm
• Draw a sketch.

• Extrude the sketch.
• Split edgefillet. 20 with extrude.25

HINGE EMBOSS SIDE:

• Insert a geometrical set Hinge Emboss Side inside the construction.
• Insert a point.
• Draw a sketch.

• Extrude the sketch.
• Sweep with reference surface, guide curve as extrude.26\edge.548, reference surface extrude.26 for 30mm & 80deg
• Sweep with reference surface ,guide curve as extrude.26\edge.549, reference surface extrude.26 for 30mm & 80deg
• Join both the sweeps with extruded surface.
• Trim , split.130 & join.60
• Insert a edge fillet for trim.65 for 2mm

• Extrude the sketch.
• Split, edge fillet.21 with extrude.27

WIPER MOUNTING EMBOSS:

• Insert a geometrical set Wiperr Mounting Emboss under construction.
• Draw a sketch.

• Extrude the sketch
• Split, split.131 with Extruded surface.
• Sweep with reference surface, guide curve as extract.66, reference surface split.132 for 30mm & 80deg
• Insert a parallel curve , curve assweep.22\edge.132 & support as sweep.22 for 8mm
• Split, sweep.22 with parallel curve.93
• Split, sweep.22 with parallel curve.94
• Insert 2 splines.
• Insert Multi Section surface.
• Join, multi section surface.56, split.133 & split.134
• Draw a sketch.

• Extrude the sketch.
• Trim extrude.29 & join.61
• Draw a sketch.

• Extrude the sketch.
• Split, trim.66 with extruded surface.
• Insert a Bi-tangent Fillet , support 1 as split.132 & support 2 as split.135 for 2mm
• Insert a edge fillet for support as fillet.3 & for object to fillet as fillrt.3\edge.133 for 2mm
• Draw a sketch.

• Extrude the sketch.
• Split edgefillet.23 with extruded surface.

LATCH EMBOSS:

• Draw a sketch.

• Extrude the sketch.
• Draw a sketch.

• Sweep it with draft direction, guide curve as sketch.20 & draft direction as x component For lenth 1 & length 2 for 31mm & 47mm respectively for 10deg
• Offset sweep.25 for 40mm
• Extrapolate offset.18 for 42mm
• Trin extrude.32 & extrapolate.53
• Trim split.136 & trim.67
• Apply edge fillet for trim.68 for 2mm
• Draw a sketch.

• Split edge fillet.24with sketch.21

FIAL IMOP:

• Insert ageometrical set Final Imop under construction.
• Join split.137
• Insert 2 splines.
• Insert Multi Section surface.
• Join multi section surface & join.77
• Multiple Extract join.81\edge.618 & join.81\egge.619
• Curve smooth multiple extract.
• Extract join.81\edge.622
• Insert a Multi Section surface.
• Fill join.81\edge.623 , curve smooth.37 , extract.86 & spline.70
• Join fill & join.81
• Insert a point.
• Insert a spline.
• Project spline.72 & support as split.140
• Split, split.140 with project.5
• Insert a spline.
• Project spline.76 & support as split.142
• Split, split.142 with project.6
• Insert a point.
• Insert a spline.
• Split, split.143 with spline.77
• Insert a point.

HEMMING:

• Insert a geometrical set Hemming under construction.
• Insert a geometrical set Final under Hemming.
• Intially insert a boundary for, surface edge join.83\edge.624, Limit 1 as join.83\vertex.169 & Limit 2 as join.83\vertex.170 with point continuity
• Insert a corner Element 1: Extract.88 & Elemrnt 2: Extract.89 & support as join.83 for 30mm
• Trim corner.2 & boundary.1
• Insert a parallel curve.
• Project parallel.96 & support as join.83
• Curve Smooth project.2
• Split join.83 with curve smooth.38
• Insert a boundary for, surface edge split.139\edge.625, Limit 1 as split.139\vertex.171 & Limit 2 as split.139\vertex.172 with point continuity
• Insert a parallel curve.
• Project parallel curve.97 & support as split.139
• Split, split.139 with project.4

FINAL:

• Insert a geometrical set Final under construction.
• Extrapolate split.147 for 10mm
• Split ,extrapolate.56 with xy plane.
• Symmetry , split.148 with xy plane
• Finally Join , split.148 & symmetry.3

SOLID MODEL OF BACK DOOR iNNER PANEL:

FINAL ASSEMBLY PART: