Analysis on a Plate with a Hole
Aim: To design and perform a static analysis on a plate having holes for different cases.
Case 1 - Rectangular plate with a centre hole
Case 2 - Rectangular plate with 3 holes
Input for Simulation:
|
Input |
Value |
|
Material |
Alloy Steel |
|
Mesh Size |
2 mm |
|
Load |
1000N |
|
L x B x H |
300x120x30 mm^3 |
|
Centre hole |
60 mm diameter |
|
Fixed |
Small face |
GIven: Sketch according to the given drawings and extrude as per the given dimensions.
The models obtained are as follows:
Body of Content
Introduction:
Stress concentration is the increase in stress along the cross-section that may be caused by a point load or by any another discontinuity such as a hole which brings about an abrupt change in the cross-sectional area. It is the ratio of the maximum to the average stress is called a stress concentration factor.
Results
Case 1 - Rectangular plate with centre hole
Mass = 7.66286 kg
Volume = 0.000995177 m^3
Density = 7,700 kg/m^3
Weight = 75.0961 N
Material Properties
|
Properties |
Components |
|
Name - Alloy Steel |
|
|
Model type - Linear Elastic Isotropic |
|
|
Default failure Criterion - Max von mises Stress |
|
|
Yield Strength - 6.20422e+08 N/m^2 |
|
|
Tensile Strength - 7.23826e+08 N/m^2 |
|
|
Elastic Modulus - 2.1e+11 N/m^2 |
Rectangular plate with centre hole |
|
Poisson's ratio - 0.28 |
|
|
Mass density - 7700 kg.m^3 |
|
|
Shear modulus - 7.9e+10 N/m^2 |
|
|
Thermal expansion coefficient - 1.3e-05/ Kelvin |
Stress Plot
Displacement Plot
Strain Plot
Case 2 - Rectangular plate with 3 holes
Mass = 7.66286 kg
Volume = 0.000952765 m^3
Density = 7,700 kg/m^3
Weight = 71.8957 N
Material Properties
|
Properties |
Components |
|
Name - Alloy Steel |
|
|
Model type - Linear Elastic Isotropic |
|
|
Default failure Criterion - Max von mises Stress |
|
|
Yield Strength - 6.20422e+08 N/m^2 |
|
|
Tensile Strength - 7.23826e+08 N/m^2 |
|
|
Elastic Modulus - 2.1e+11 N/m^2 |
Rectangular plate with three holes |
|
Poisson's ratio - 0.28 |
|
|
Mass density - 7700 kg.m^3 |
|
|
Shear modulus - 7.9e+10 N/m^2 |
|
|
Thermal expansion coefficient - 1.3e-05/ Kelvin |
Stress Plot
Displacement Plot
Strain Plot
Table for static analysis result
|
Properties |
Rectangular pate with centre hole |
Rectangular plate with three holes |
|
Stress |
Min - 0.014 MPa Max - 1.212 MPa |
Min - 0.001 MPa Max - 1.161 MPa |
|
Displacement |
Min - 0 mm Max - 0.000524 mm |
Min - 0 mm Max - 0.000567 mm |
|
Strain |
Min - 0.0000001236 Max - 0.000004747 |
Min - 0 Max - 0.000005 |
|
Mesh Size |
2mm |
2mm |
|
Total Nodes |
1007280 |
949026 |
|
Total Elements |
719822 |
675004 |
|
Load |
1000N |
1000N |
|
Material |
Alloy Steel |
Alloy Steel |
Conclusion:
- The Von mises stress generated in the plate having a single hole is greater than in the plate having three holes.
- The strain and displacement are greater in the plate having three holes as compared to the pate having a single hole but the difference is so small that they may be considered equal.
- The weight of the plate having three holes is less than the weight of the plate having a single hole.
- Extra holes help in stress relief factor.
- The plate having three holes is much more effective to use than the plate having a single hole.