Static Structural Analysis of Rolling operation on Workpiece using ANSYS WORKBENCH

Objective: Perform Static Structural Analysis of Rolling Operation of an Copper workpiece using ANSYS WORKBENCH

Setup:

Geometry

Contacts

Mesh

Analysis settings :

Rotation along Z direction

Rotation along Negative Z direction

Displacement

Material for workpiece

Results:
1. Equivalent stress for the whole setup

Min.= 5.75e-8 MPa , Max.= 3002.5 MPa

2. Equivalent Plastic strain for the workpiece

Min.= 5.54e-13 , Max.= 0.0274

3. Directional Deformation in the Z axis for the workpiece

Min.= -6.4028 mm , Max.= 6.2734 mm

4. Prove that the workpiece has displaced by 90mm

Max. Travelling displacement by workpiece= -89.501 mm

Min. Travelling displacement by workpiece= -90 mm