Modelling of Engine and chassis Using Solidworks

Dear Sir,

Herewith I have attached My challenge of week 5^th in Ultimate Solidworks which Comes in CAE Master

The files I have attached

• Chassis
• engine

Steps I used to model Chassis

1. Rename the Planes
   1. Front_plane- Mid_Plane_ Chassis
   2. Top_Plane-Bottom_Plane_Chassis

1. First we need to place the Blue print of the chopper, Select Midplane and sketch
2. Select TOOL--- SKETCH TOOL----SKETCH
3. Place the picture in desired coordinate.
4. Name the plane as blue print chassis.
5. In Mid plane chassis sketch the curve.
6. Select the Bottom plane chassis and sketch.
7. Select the both the sketch and select projection curve to make the curve projected.
8. Similarly follow the above to steps to project the curve in Midplane and Right plane.
9. In Midplane sketch a circle and sweep it to the curve.
10. Mirror the Sweep body.
11. In right Plane Sketch and extrude the body.
12. In the same extuded body cut extrude the surface.
13. Apply chamfer and fillet to the model.
14. Create a plane and sketch the circle and a line and extrude them.
15. Repeat the step in bottom sketch.
16. In right plane Box extrude the Surface and apply dome to the end.
17. In Middle Plane chassis sketch the spline and create a new plane in the edge of the plane.
18. In the new plane sketch a circle and swept through the plane.
19. Use Split option to cut off the extra surface.
20. Follow the same step in front side of the chassis.
21. In Right Plane Sketch the geometry and use revolve option.
22. Split the Unwanted surface.
23. In Mid Plane Sketch the Surface and Extrude the base by using mid plane.
24. Use Fillet IN EXTRUDED BODY.
25. Again in the Right Plane Sketch the geometry and extrude in offset direction and mirror them.
26. Use split option to cut the surface.
27. Give Fillet for the required body.
28. And finally give reference plane to Bottom Plane Fuel Tank

Steps I used to model Engine

1. Place the Sketch in the Chopper picture in the Front Plane.
2. Draw the Sketch and Extrude them totally.
3. Then extrude only the two circle.
4. Then extrude the Inter circle.
5. Give Fillet to the surface.
6. In right plane draw the sketch use revolve option.
7. Place a new plane and do the same sketch and revolve them.
8. Then in right plane draw the sketch and extrude them. Use Circular pattern to pattern the box.
9. Do the same for the under pully
10. Use Dome tool in the two Pully.
11. Draw a circle and cut extrude in the both the pully.
12. Use Chamfer and Fillet in the Pully.
13. Draw the Sketch and of stater motor and extude with mid plane option.
14. In right Plane sketch the Plane and exit the sketch.
15. Use reffernce plane to place a new plane with respect to the sketch.
16. Sketch in new plane and extrude the boss.
17. Use chapfer and fillet in the engine
18. Then we need to sketch and cut the represented areas.
19. Using Linear pattern, pattern the surface.
20. Fillet the surface with respective surface.
21. In right plane, sketch the surface and box extrude the surface.
22. Use dome on the surface.
23. Mirror the surface about the midplane.
24. Split the engine and mirror them.
25. In top plane sketch and mirror about all the 4 axis. And extrude them.
26. Follow the same step for another surface.
27. Sketch the in right plane and and extrude them.
28. And again sketch and extrude the base and cut the chain sprocket.
29. Us champfer and fillet option.
30. In Right Plane Sketch and Extrude the bass to connect the enghine.
31. Miirror the Entities.
32. Now combine the Engine.
33. Create new plane and sktect the air filter.
34. Now we need top sketch the exhaust.
35. Use Projection curves to draw the exhaust.