Project

Gaining insights on Composite curves and Make pierce features in Solidworks

Objective:

In this module you will gain some insights on Make pierce feature and composite curves to model Chassis and Engine.

1. Chassis

Drive link: https://drive.google.com/open?id=1bIsDLCwF-Qy_dYFEE6vjIJtWZt5N63dJ

Tools:

Draw a 2d sketch

  • Extrude
  • Extruded Cut
  • Thin Extrude
  • Revolve
  • Revolved Cut
  • Mirror
  • Sweep
  • Dome
  • Fillet
  • Chamfer
  • Projected Curve

Steps:

  • Change the scale and position of the sketch to ensure that the bottom of the chassis is equal with the BOTTOMPLANE CHASSIS.
  • Change the position to -930 mm
  • Change the position to -805 mm
  • Change the size 3508 mm
  • Change the size to 2480 mm
  • Click OK
  • Select the MIDPLANE CHASSIS and create a sketch by clicking on the 2D Sketch icon
  • Draw the circles and centerline as shown in the picture.
  • Click at the Sketch button in the upper right corner to close the 2D Sketch
  • Select the BOTTOMPLANE CHASSIS and create a sketch by clicking on the 2D Sketch icon
  • Draw the line and spline as shown in the picture starting at the Origin as shown in the left corner.
  • Click at the Sketch button in the upper right corner to close the 2D Sketch
  • Mirror Face/Plane : MIDPLANE CHASSIS
  • Select the “Features to Mirror” option
  • Features to Mirror : Sweep1
  • Click OK
  • Select the blue surface and create a sketch by clicking on the 2D Sketch icon
  • Go to: Insert > Features > Chamfer or click at the Chamfer icon
  • Select the light blue edge as shown in the picture
  • Select the ‘’Distance distance’’ option
  • Change into 90 mm
  • Change into 44 mm
  • Go to: Insert > Features > Fillet/Round or click at the Fillet icon
  • Click at the nine blue edges as shown in the picture
  • Change the Radius into 25 mm
  • Go to: Insert > Features > Fillet/Round or click at the Fillet icon
  • Click at the two blue edges as shown in the picture
  • Change the Radius into 50 mm
  • Select the new Plane1 and create a sketch by clicking on the 2D Sketch icon
  • Draw the construction line and fix the construction line at the corners of Fillet1 as shown in the picture and detail.
  • Draw a spline with one midpoint as shown in the picture.
  • Fix the right side of the spline at the midpoint of the vertical construction line and make
  • the spline tangent at the horizontal construction line as shown in the picture.
  • Select Plane1 and create a sketch by clicking on the 2D Sketch icon
  • Draw two construction lines and a spline with one midpoint as shown in the picture.
  • Click at the Glasses of BLUEPRINT CHASSIS in the feature tree to Hide or Show the blueprint.
  • Go to: Insert > Boss/Base > Extrude or click at the Extrude icon Direction : Blind
  • Ensure that the offset is directed outwards as shown in the picture.
  • Change into: 223 mm
  • Go to: Insert > Feature > Dome
  • Select the blue face of Extrude3.
  • Change the Distance into 10 mm
  • Select the MIDPLANE CHASSIS and create a sketch by clicking on the 2D Sketch icon
  • Draw the spline with one midpoint as shown in the picture.
  • Go to: Insert > Reference Geometry > Plane
  • Select the Right Plane
  • Select the purple Vertex point of Sketch12 as shown in the picture
  • Go to: Insert > Boss/Base > Sweep or click at the Sweep icon
  • Profile : Select the blue Sketch13
  • Path : Select the pink Sketch12
  • Go to: Insert > Cut > Extrude or click at the Extrude icon
  • Direction : Mid Plane
  • Change into: 60 mm
  • Go to: Insert > Features > Fillet/Round or click at the Fillet icon
  • Select the three blue rectangles and cylinder surfaces as shown in the picture. Change the Radius into 2 mm
  • Click at the model
  • Click at the appearances button
  • Click at the Body option
  • Change the color into orange

2. Engine

Drive Link: https://drive.google.com/open?id=1zmbYCGtzFpy0YLAX2bJUF7PY8TwP3v_k

Tools:

  • In this tutorial you will learn the following features:
  • Draw a 2d sketch
  • Extrude
  • Extruded Cut
  • Thin Extrude
  • Chamfer
  • Projected Curve
  • Linear Pattern
  • Circular Pattern
  • Fillet
  • Mirror
  • Dome
  • Sweep

Steps:

  • Select the Front Plane and create a sketch by clicking on the 2D Sketch icon
    Draw the sketch as shown in the picture.

  • Go to: Insert > Boss/Base > Extrude or click at the Extrude icon
  • Direction : Blind
  • Change : into 200 mm
  • Go to: Insert > Boss/Base > Extrude or click at the Extrude icon
  • Direction : Blind
  • Change : into 50 mm

  • Select the MIDPLANE ENGINE and create a sketch by clicking on the 2D Sketch icon
    Draw the sketch as shown in the picture.

  • Go to: Insert > Boss/Base > Extrude or click at the Extrude icon
  • Direction : Mid Plane
  • Change : into 150 mm
  • Go to: Insert > Features > Fillet/Round or click at the Fillet icon
  • Select the eleven edges as shown in the picture.
  • Change the Radius into 50 mm
  • Select the Right Plane and create a sketch by
  • clicking on the 2D Sketch icon
  • Draw the sketch as shown in the picture and detail.
  • Draw a horizontal centerline at the bottom of the sketch
  • Select the new Plane2 and create a sketch by
  • clicking on the 2D Sketch icon
  • Draw the sketch as shown in the picture and detail.
  • Draw a horizontal centerline at the bottom of the sketch
  • Go to: Insert > Boss/Base > Revolve or click at the Revolve icon
  • Axis of revolution: Select the horizontal centerline
  • Select the selected surface of Revolve1 and create a sketch by clicking on the 2D Sketch icon
  • Select the selected surface of Revolve2 and create a sketch by clicking on the 2D Sketch icon Draw the sketch as shown in the picture and detail.
  • Go to: Insert > Cut > Extrude or click at the Cut Extrude icon
  • Direction : Blind
  • Change into: 88 mm
  • Go to: Insert > Feature > Dome or click at the Dome icon
  • Select the two blue faces as shown in the picture.
  • Change the Distance into 10 mm.
  • Go to: Insert > Features > Chamfer or click at the Chamfer icon
  • Select the four blue edges as shown in the picture
  • Select the ‘’Distance distance’’ option
  • Change into 30 mm
  • Change into 240 mm

Select the blue surface and create a sketch by clicking on the 2D Sketch icon
Select the blue surface again and click at Convert Entities to copy the edges of the surface

  • Go to: Insert > Features > Chamfer or click at the Chamfer icon
  • Select the four blue edges as shown in the picture
  • Select the ‘’Distance distance’’ option
  • Change into 90 mm
  • Change into 15 mm
  • Go to: Insert > Features > Fillet/Round or click at the Fillet icon
  • Select the sixteen blue edges as shown in the picture.
  • Change the Radius into 15 mm
  • Go to: Insert > Reference Geometry > Plane or click at the Plane icon
  • Select the pink surface as shown in the picture
  • Change the Offset Distance into 315 mm
  • Select the new Plane4 and create a sketch by clicking on the 2D Sketch icon
  • Draw the two rectangles as shown in the picture
  • hange the dimensions by clicking at the dimension button
  • Go to: Insert > Cut > Extrude or click at the Cut Extrude icon
  • Direction : Blind
  • Change into: 8 mm
  • Go to: Insert > Features > Fillet/Round or click at the Fillet icon
  • Select the four edges as shown in the picture.
  • Change the Radius into 10 mm
  • Select an edge that lies parallel at the direction of the pattern.
  • This can be the orange line as shown in the picture.
  • Change into: 16 mm
  • Number of Instances : 14
  • Features to pattern : Extrude13, Fillet4

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