Project

Conjugate Heat Transfer Analysis on a graphics card using Ansys Fluent

Objective:

Perform a steady-state conjugate heat transfer analysis on a model of a graphics card.

  1. Find out the maximum temperature attained by the processor.
  2. Prove that the simulation has achieved convergence with appropriate images and plots.
  3. Find out the heat transfer coefficient at appropriate areas of the model.
  4. Identify potential hotspots on the model.

CHT analysis:

The model of computer graphics card is imported in Ansys Space claim. Fluid volume is created by creating an enclosure around the graphics card. Share topology is enabled for conformal mesh.

Meshing:

Case 1 ( Baseline)

Element size:0.005m

Number of elements:49282

Number of nodes:9464

Case 2 (Refined)

Element size:0.003m

Number of elements:226336

Number of nodes:41170

Body sizing is given to solid bodies

Element size:0.001m

After meshing it\'s solved using fluent.

Solver: Pressure based steady-state solver

Turbulence model: k epsilon

Material:

Fluid volume - Air

Graphics card base - Copper

Processor- Gold

Fins - Aluminum

(Since Zn is not available in Ansys academic version material for processor is assumed as Au)

Boundary conditions

Inlet: Velocity inlet

Inlet velocity=5m/s

Outlet: Pressure outlet

In this simulation processor is the heat source. And assuming the power of the graphics card as 13 W. The heat generated is 203125 W/m^3.

Case 1 - Residual plot

The solution is converged after 300 iterations.

Case 2 - Residual plot

Solution is converged after 100 iterations.

Result:

Case-1

Temperature plot on cut plane z

Wall heat transfer coefficient plot

Temperature plot on graphics card

Case 2

Temperature plot on cut plane z

Wall heat transfer coefficient plot

Temperature plot on graphics card

  • Maximum temperature attained by the processor=290.1 K
  • In the flow recirculation region, the temperature is high. Because velocity is low and heat transfer due to convection is low. This region is the potential hotspot. Any component placed here may fail due to high temperature.
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