Challenge

Week 9-Creation of 1D Connectors Challenge

Week 9-Creation of 1D Connectors Challenge

Aim:-

Model the given components by proper clean up & perform meshing & connections  as per criteria.

 Procedure that has followed during this challenge.

1. check any free edges & unessary surfacers are present in the surface.

2. defeture the model which is  less than minimum length.

3. now meshing stage to performe surface by surface by clearing quality criteria with proper mesh flow.

4. assign the connections specified in the reqirement.

Part - I

The below captures will represents mid surface along with mesh.

For meshing 2D-automesh -surface-mesh 

i. Front_Truss_1 

ii. Front_Truss_2

iii. Reinf_Plate

iv.Right_Rail_1

 

V. Right_Rail_2

vi. Left_Rail_1

vii. Left_Rail_2

viii. Rear_Truss_1

ix.Rear_Truss_2

Total part quality check for all mid surface represented below capture.

Part -II.

For all mid surfaces & mesh connections are assigned as per reqirement.

for connections - 2d-connections -select type of connection- select nodes/elements-select geometrys -connect.

case 1.

 Right_Rail_2 & Front_truss_1:- Seam-Quad(angled+capped+L)

case 2. Left_Rail_2 & Front_truss_1:- Quad elements.

3. Front_truss_2, Front_truss_1 & Right_Rail_1:- Spot weld with 2 Layers and 5 mm Diameter

4. Front_truss_2, Front_truss_1 & Left_Rail_1:- Hexa (Adhesive)

5. Rear_truss_2 & Right_Rail_2:- Bolt Connector

6. Rear_truss_2 & Left_Rail_2:- Bolt Connector.

7. Right_Rail_1 & Right_Rail_2:- Spot-weld with Rigid Elements.

total view.

8. Left_Rail_1 & Left_Rail_2:- Spot-weld with Spring Elements.

total view.

9. Rest all the component left Join them with suitable connectors

quad connection one side & rod connection other side.

Adhessive connection.

heamming connection.

weld connection

total connection for this components

total view after meshing & connections.

Final quality check after assigning mesh & connections.

Conclussion:-

Heance conclude that the model has performed mesh & conections as specified in the requirement.

Note:-

connections & with out connections ( only mesh) files are attached seperatly 

Kindly review & provide feedback accordingly.

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Thanks & regards.

Praveen kumar Reddy.

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