Challenge

Week 9-Creation of 1D Connectors Challenge

Objective :-

  • Mesh the given model using automesh and go for quality.
  • Add the connectors for the model as given below
  • 1. Right_Rail_2 & Front_truss_1:- Seam-Quad(angled+capped+L)

    2. Left_Rail_2 & Front_truss_1:- Quad elements

    3. Front_truss_2, Front_truss_1 & Right_Rail_1:- Spot weld with 2 Layers and 5 mm Diameter

    4. Front_truss_2, Front_truss_1 & Left_Rail_1:- Hexa (Adhesive)

    5. Rear_truss_2 & Right_Rail_2:- Bolt Connector

    6. Rear_truss_2 & Left_Rail_2:- Bolt Connector

    7. Right_Rail_1 & Right_Rail_2:- Spot-weld with Rigid Elements

    8. Left_Rail_1 & Left_Rail_2:- Spot-weld with Spring Elements

    9. Rest all the component left Join them with suitable connectors

Procedure:-

  • Import the given model to the hypermesh software and select the optistruct solver.
  • Now check the given model thoroughly and go for meshing,because here given model is in mid surface so no need to again for mid surfacing.
  • meshing the model quality of mesh is important and i am taking 5mm for the mesh.
  • After completing the mesh now go to connectors option in that go to seam and select the seam quad (angled +capped+L) and select the components which you have to connect and make sure that connectors are realised.
  • This is for right rail2&Front truss1.for this connectors spacing is given 5mm and tolerance is 25 mm.
  • Same for left rail 2&front truss) instead of above connector select the components to connect.
  • To do spot weld in frame go to spot option in connectors and select the weld in 3 Layers and 5mm diameter.
  • For hexa adhesive connectors to the seam and select hexa and select the component to connect and create the connector.
  • for bolt connectors go to bolt option and select the two node and create the bolt connector between the two component this for rear truss 2 & right rail 2 and rear truss 2 & left rail2.
  • for the right rail 1 and right rail 2 go to the spot option and select the right elements.
  • For the leaf rail1& left rail 2 go to same a option from above point but select the spring element
  • For remaining I have selected the rod and bush element to connect remaining parts.

Conclusion:-

  • I have learned how to connect the parts with the help of connectors and uses of connectors in hypermesh .
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