BlogFor BusinessTalk to a counsellor
CoursesIIT ProgramsPlacementsLog in
BlogFor Business
Talk to a counsellor
Challenge

Week 7 Challenge - Assembly Workbench

KKartik Harikant11 May 2023
DESIGN

REPORT ON ASSEMBLY WORKBENCH

THE ASSEMBLY WORKBENCH CONSISTS OF 2 CHALLENGES ie, CV JOINT AND QUICK RETURN MECHANISM.

CV JOINT

  • THE ABOVE FIGURE INDICATES THE MODELING OF BODY 1 OF AN CV JOINT WHERE THE SKETCH FOR THE VERTICAL COLUMN HAS BEEN MADE AND USING PAD COMMAND IT IS EXTENDED UP TO ITS SPECIFIED LENGTH

  • SIMILARLY THE HORIZONTAL COLUMN IS ALSO FORMED AS SHOWN IN ABOVE FIGURE.

  • THE 3D MODEL OF THE BODY IS GENERATED AND THESE TWO ARE ADDED TOGATHER BY USING THE ADD COMMAND FROM THE BOOLEAN OPERATIONS.

  • THE 2D SKETCH (DRAFTING) IS CREATED FOR BODY 1 AS SHOWN IN ABOVE FIGURE.

  • THE ABOVE FIGURE SHOWS THE BODY 2 WHICH IS INITIALLY CREATED BY CREATING THE SUPPORTING FRAME 1 AND EXTENDED UP TO THE SPECIFIED LENGTH USING THE PAD COMMAND.

  • THE SUPPORTING FRAME WITH CIRCULAR SLOT IS CREATED AND EXTENDED UP TO THE SPECIFIED LENGTH USING PAD COMMAND AND USING MIRROR COMMAND THE FRAME IS FORMED ON THE OTHER END.

  • THE SHELL IS TO BE FORMED AS PER THE DESIGN SO THE SKETCH IS MADE AS SHOWN IN THE ABOVE FIGURE.

  • USING PAD COMMAND THE SOLID CYLINDER IS FORMED AND IT IS REMOVED FROM THE MAIN BODY USING BOOLEAN OPERATIONS.

  • THE 2D DRAFT IS CREATED AS SHOWN IN ABOVE FIGURE.

  • THE BODY 3 IS MADE BY CREATING THE SUPPORT FRAME 1 INITIALLY AND AND EXTENDED UP TO REQUIRED THICKNESS USING PAD COMMAND.

  • THE SHELL IS FORMED BY MAKING THE SOLID CYLINDER AND REMOVED FROM THE SUPPORT FRAME 1 USING BOLLEAN OPERATION.

  • SUPPORT FRAME 2 IS FORMED BY CREATING THE REQUIRED SKETCH AND EXTENDED UP TO REQUIRED THICKNESS USING PAD COMMAND, BY USING MIRROR COMMAND THE FRAME IS MADE ON THE OTHER SIDE AS PER DESIGN.

  • SHELL IS FORMED BY CREATING THE SKETCH AND SOLID CYLINDER WHICH IS THEN REMOVED FRON THE MAIN BODY USING BOOLEAN OPERATIONS.

  • FINALLY THE 3D GEOMETRY IS READY AND THE FILLET RADIUS IS PROVIDED WHEREVER NECESSARY AS PER DESIGN.

  • 2D DRAFT IS GENERATED FOR THE BODY 3 AS SHOWN IN ABOVE FIGURE.

  • ASSEMBLY HAS TO BE CREATED IN ASSEMBLY WORKBENCH.
  • ALL THE PART (ie,BODY 1,2&3) HAS TO BROUGHT INSIDE THE ASSEMBLY WORKBENCH.
  • TO CREATE AN ASSEMBLY FIRSTLY WE HAVE TO CREATE A PART (WITH A NAME OF SKELECTON REFRENCE) WHERE ALL THE PLANES ARE CREATED ALONG WITH A REFRENCE POINT.
  • ALL THESE PLANES AND POINT HAS TO BE PUBLISHED.
  • REORDER THE TREE SO THAT THE SKELETON REFRENCE SHOULD BE AT THE TOP.

  • EACH AND EVERY PART WHICH IS TO BE ASSEMBLED SHOULD HAVE A REFRENCE ELEMENT (GEOMETRICAL SET) DEFINED INSIDE ITS PART.
  • WHERE WE CAN CREATE AN AXIS SO IT CAN BE ALLINED WITH OTHER AXIS OF ANOTHER PART DURING ASSEMBLY.
  • AS SHOWN IN ABOVE FIGURE 2 AXIS ARE CREATED FOR BODY 1.
  • ALL THESE AXIS,POINT AND PLANES HAS TO BE PUBLISHED.

  • AS SHOWN IN ABOVE FIGURE 2 AXIS ARE CREATED FOR BODY 2.
  • AND THES AXIS, POINT AND PLANES ARE PUBLISHED.

  • SILILARLY FOR BODY 3 THE AXIS ARE CREATED AND PUBLISHED.

  • AFTER CREATING AND PUBLISHING THE REFRENCE ELEMENT, PLANES AND POINT NOW ASSEMBLY CAN BE DONE.
  • THE FIRST STEP IS TO FIX THE SKELETON REFRENCE TO PREVENT THE MOVEMENT.
  • BODY 3 IS COINCIDED WITH THE BODY 1 WITH THERE RESPECTIVE AXIS AND THE OFFSET CONSTRAINTS IS TO PREVENT THE MOVEMENT ALONG THE Z AXIS.
  • THE BODY 1 IS THEN COINCIDED WITH THE BODY 2 WITH THERE RESPECTIVE AXIS AND USING OFFSET CONSTRAINT THE MOVEMENT IS LOCKED ALONG THE Z AXIS.
  • SIMILARLY THE ASSEMBLY IS DONE ON THE OTHER HALF SIDE.

  • 2D DRAFTING IS CREATED FOR THE ASSEMBLY AS SHOWN IN ABOVE FIGURE.

QUICK RETURN MECHANISM

  • THE ABOVE FIGURE SHOWS THE BODY 1 OF QUICK RETURN MECHANISM.
  • THE GUIDE WAY IS CREATED AND EXTENDED USING PAD COMMAND.

  • THE GUIDE WAY CONSISTS A SHELL WHICH IS DRAWN AND PADDED, WHICH IS THEN REMOVED FROM THE GUIDE WAY USING BOOLEAN OPERATIONS.

  • THE GUIDE WAY CONNECTING MEMBER IS CONSTRUCTED AND EXTENDED USING PAD COMMAND AND ADDED TO THE GUIDE WAY USING BOOLEAN OPERATIONS.

  • THE GUIDE WAY CONNECTING MEMBER CONSISTS OF A HOLE WHICH IS DRAWN AND PADDED, WHICH IS THEN REMOVED FROM THE GUIDE WAY USING BOOLEAN OPERATIONS.

  • THE BODY 1 IS FORMED.

  • 2D DRAFTING IS CREATED FOR BODY 1.

  • TO CREATE A BODY 2 FIRSTLY CREATE THE LOWER MEMBER EXTEND USING PAD COMMAND.

  • THEN CREATE UPPER MEMBER EXTEND USING PAD COMMAND.

  • ADD UPPER AND LOWER MEMBER USING BOOLEAN OPERATIONS TO OBTAIN BODY 2.

  • 2D DRAFTING FOR THE BODY 2 IS CREATED.

  • TO CREATE BODY 3 FIRSTLY CREATE CIRCULAR COLUMN AND EXTEND USING PAD COMMAND.

  • CREATE RECTANGULAR BLOCK AND EXTEND USING PAD COMMAND.

  • BOTH THE CIRCULAR COLUMN AND RECTANGULAR BLOCK ARE ADDED USING BOLLEAN OPERATIONS TO OBTAIN BODY 3.

  • THE 2D DRAFTING FOR BODY 3 IS CREATED.

  • TO CREATE THE BODY 4 INITIALLY CREATE BASE PLATE AND EXTENT USING PAD COMMAND.

  • TO CREATE THE HOLE IN THE BASE PLATE FIRSTLY DRAW THE HOLE AND EXTEND USING PAD COMMAND.
  • THEN REMOVE THE SOLID PART FROM THE BASE PLATE USING BOOLEAN OPERATIONS.

  • TO CREATE THE KNOB ON THE BASE PLATE CONSTRUCT THE CIRCLE AND EXTEND USING PAD COMMAND.
  • ADD THE KNOB TO THE BASE PLATE USING BOOLEAN OPERATIONS.

  • THE BODY 4 IS CREATED.

  • THE 2D DRAFTING FOR BODY 4 IS CREATED.

  • TO CREATE A BODY 5 DRAW THE SKETCHES AND EXTEND USING PAD COMMAND.

  • THE 2D DRAFTING FOR BODY 5 IS OBTAINED.

  • ASSEMBLY HAS TO BE CREATED IN ASSEMBLY WORKBENCH.
  • ALL THE PART (ie,BODY 1,2,3,4 & 5) HAS TO BROUGHT INSIDE THE ASSEMBLY WORKBENCH.
  • TO CREATE AN ASSEMBLY FIRSTLY WE HAVE TO CREATE A PART (WITH A NAME OF SKELECTON REFRENCE) WHERE ALL THE PLANES ARE CREATED ALONG WITH A REFRENCE POINT.
  • ALL THESE PLANES AND POINT HAS TO BE PUBLISHED.
  • REORDER THE TREE SO THAT THE SKELETON REFRENCE SHOULD BE AT THE TOP.

  • TO ASSEMBLE THE PART WE NEED TO DEFINE THE REFRENCE ELEMENT IN ALL THE PARTS WHICH IS TO BE ASSEMBLED.
  • FOR BODY 1 3AXIS ARE CREATED IN REFRENCE ELEMENT AS SHOWN IN ABOVE FIGURE.
  • ALL THESE AXIS, POINT AND PLANES HAS TO BE PUBLISHED.

  • ONLY 1 AXIS HAS BEEN CREATED AND ALL THE PLANES, POINT AND AXIS HAS TO BE PUBLISHED.

  • ONLY ONE AXIS IS CREATED AND ALL THE PLANES, AXIS AND POINT ARE PUBLISHED.

  • FOR BODY 4 2 AXIS HAS BEEN CREATED AND ALL THE PLANES, POINTS AND AXIS HAS BEEN PUBLISHED.

  • SIMILARLY FOR BODY 5 AXIS IS CREATED AND THE PLANES, POINTS AND AXIS HAS BEEN PUBLISHED.

  • BEFORE ASSEMBLY OF PARTS THE REFRENCE SKELETON HAS TO BE FIXED USING FIX CONSTRAINT.
  • BODY 1 IS OFFSETED FROM THE REFRENCE SKELETON TO RESTRICT THE MOVEMENT IN X AXIS.
  • BODY 1 IS OFFSETED FROM REFRENCE SKELETON TO RESTRICT MOVEMENT Z AXIS.
  • BODY 1 IS COINCIDED WITH THE BODY 2 .
  • BODY 1 IS OFFSETED FROM THE BODY 2 TO PREVENT MOVEMENT IN Z AXIS.
  • AS THE CIRCULAR PIN IS MADE TO CONTACT WITH THE GUIDE WAY.
  • BODY 3 IS OFFSETED WITH BODY 1 TO PREVENT MOVEMENT ALONG Y AND Z AXIS
  • THE BODY 3 IS THEN COINCIDED WITH THE BODY 4 AND OFFSETED TO PREVENT MOVEMENT ALONG Z AXIS.
  • THE BODY 4 IS THEN COINCIDED WITH THE BODY 5 AND OFFSETED TO PREVENT MOVEMENT ALONG Z AXIS.

  • 2D DRAFTING FOR QUICK RETURN MECHANISM IS CREATED.
Your portfolio, next

Ship work like this
in your own course.

Talk to a career counsellor

Free 20-minute call. We'll map the right course to where you want to work.

By submitting you agree to our Terms and Privacy Policy.