Week 7- Base Unit Design Challenges 2

AIM: To create a BOM and Hardwarer list (BOP) for the complete fixture aasembly from challenge 8. PROCEDURE: Bill of materials is basically a file, which includes all the information required for the assembly of printed circuit boards. It is one of the most important things required while manufacturing PCBs. Failure in…

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 AIM To Draft a Key Sheet for the Complete Fixture assembly and Draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly from challenge 8. INTRODUCTION  The fixture design after the 3D finishing process has to be done with 2D finishing…

What are the Drawing templates?Drawing templates are basically the drawing standards as per the customer's specifications.Drawing templates are a format that is used for detailing different parts/ units of the fixture.A drawing template file is a drawing file that has been saved with a . dwt file extension, and…

AIM: Perform 3D finish for all units of Assembly design. Create Rough locators for Assembly. What Is 3D Finish- 3D-FINISHING:  3d Finish is a process where the design is being completely finish and to be ready for final simulation and 2d detailing. While finishing the design the nominality is checked…

                                                      3D Finishing  What do you understand by the 3D finish process? 3d Finish is a process where the design is being completely finished…

Aim :- Design a Base Unit for the units designed for the above challenges with all weldments for the given Car Panel. Introduction :-   Base Unit :  A base unit is the designed to mount all the other units (clamp unit, pin unit , rest unit , etc.)of the tool,also other parts…

FENDER-   Fender is a part of an automobile, motorcycle or other vehicle body that frames a wheel well(underside). Its   primary purpose is to prevent sand,mud,ricks,and other road spray from being thrown into the air by the   roating  tire. Fenders are typically rigid and can be damaged…

What is the Base Unit? What are the typical parts of the Base Unit? Answer-  A base unit is the unit design to mount all the other units(Clamp unit,Pin unit,Rest unit etc.)of the tool,also oter parts like pneumatic valve box,trunking cable path will also be mounted in a base unit. Parts that are used to create base…

Design of backdoor Aim- To design the outer upper & lower panel, inner panel with the necessary reinforcemets by following the Master section with the design parameter for the given class A surface. Introduction- A door is a hinged part which is used for entry & exit of the vehicles. Back doors are one of the type doors…

                                    Design of Rest Unit & Clamp Unit Aim:  TO DESIGN 3 TYPES SWIVEL CLAMP UNIT AND 1 PIN CLAMP UNIT with Different Riser, Blade, and Clamp Arm for the given Car Panel. FUNDAMENTALS: 3-2-1…

REST UNIT AND CLAMP UNIT DESIGN OBJECTIVE: To design two Rest units and three Power Clamp units with different Riser, Blade and Clamp arm. ABSTRACT: While a car is in its production stage, several joining processes and other sheet metal processes are carried out on each panel before assembling them to get an…

Biw Fixture Design-Pin Unit Design Aim To design two different types of Fixed Pin Unit and Retractable Pin Unit with different Pins, Riser, Blade, and Block design using Catia V5. Pin Unit design pin unit is a unit used to locate the car panel using pins(Cylindrical, Diamond etc). It consists of parts like riser, blade,…

What Is Design Methodology? Design Methodology is nothing but the steps followed during the concept designing of fixture design.  Below are the steps followed during the design methodology. Purchase Order: A purchase order (also referred to as a PO) is a contractual agreement between a purchaser and a supplier…

1) What is the process of project execution activity?.                                                                           …

1.What is BIW & define its parts ? BIW (short for Body in White) is a stage in automotive design and manufacturing. BIW refers to the body shell design of an automotive product such as cars. It is just a sheet metal welded structure. BIW will not have doors, engines, chassis or any other moving parts. Body in White…

                                                              Metal bracket-II OBJECTIVE- Create a bracket using NX sheet metal design. INTRODUCTION:- I created…

                                                    Bracket Design Objective: The main objective of this project is to design a sheet metal BRACKET in NX cad sheet metal application…

                                                      ODD SHAPED ENCLOSURE Objective- To design a odd shaped enclosure sheet metal part using NX CAD. Design Method-      …

                                                   Box Assembly Using NX Cad Objective-               1- To design and drafting of a sheet metal…

                                               Casing Design Using Nx Cad  Objective Learning the Sheetmetal and associative workbench of NX CAD interface Learning about basic sheet metal features…

Door Panel- Door panels serve as an interface between the interior of the car and the inner workings of the door, and between vehicle occupants and the door. They are expected to meet a variety of design specifications regarding safety, aesthetics, and functionality. In addition, they are expected to continue the…

 1-Boundary Analysis- 2-Creat Tooling Axis- 3- A Surface draft Analysis- 4- B Surface Creation- 4- C Surface Creation- 5-Final Trim- 6-B Side Feature Creation- (A) Dog House- (B) Dog House Draft Analysis- 7-4 Way Locater- 8-Final Draft Analysis-  

Section modulus :-Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members,it is also referred to as the polar modulus or the torsional sectional modulus.Other geometric properties used in design include area for tension and shear,radius of gyration for compression,…

Fender- Car Fenders are an important component in the body of your car. Car fenders are the complex sheet of metal covering the front and the rear wheels of your car. Fenders on a car are panels that extend from the front bumper to the car’s doors. Car fenders not just add style to your car but also act as a…

Underbody Coating- It is providing long term protection from corrosion to car’s underbody. It is also protect parts like internal body panel.   Corrosion- Benefits of Underbody Coating- -Minimize sound. -Heat Insulation. -Anti-chipping property. -Hide weld, repair and Bodywork. -Safety from corrosion. Disadvantage-…

Toyota urban Cruiser- Fuel tank Capacity- 48L Weight- 1150Kg. Dimension-3995(L) X1790(B) X1640(H) mm. Fuel type- Petrol Driver and Passenger Airbag. Mileage-17.3 KMPL. Body Type- SUV. Child Safety Lock. Mahindra XUV300- Fuel tank Capacity- 48L Weight- 1150Kg. Dimension-3995(L) X1821(B) X1627(H) mm. Fuel type- Petrol Driver…

TO creat a B-surfce and Draft analysis follow below Step 1-Draft Analysis- (A)Class A-Surface- (B) Boundary Check- (C) Dummy Tooling Axis- (D) Creat A Plane YZ And Intersect- (E) Main Tooling Axies- (F) Material Mode- (G) Compass Setting in Draft Analysis- (H) Draft Analysis In Running Condition- 2-Create A B-surface-…