Challenge

Week 6 - Creating connection for Rear door

CHALLENGE REPORT :-

Aim:

       To made the connections of the given side door model with the given element Quality criteria.

Quality Criteria:

S.No 

Quality Criteria 

Value 

1

Target/Average length  

5

2

Minimum Length 

0.5

3

Maximum Length 

3

4

Aspect 

3

5

Warpage

15

6

Skewness

45

7

Jacobian 

0.7

8

Minimum Quad Angle 

45

9

Maximum Quad Angle 

135

10

Minimum  Tria Angle 

30

11

Maximum Tria Angle 

120

10

Tria Percentage 

15

Procedure:

i     -  By using NASTRAN DECK connect all the bolt connections which are necessary.

ii    -   Use clustered RBE2 for bolts have to be connected.

iii   -   To connect the mirrors first create the fearture line 

iv   -   Afeter creating the feature line convert the feature line into 3D points.

v    -   After converting it prease go tothe connections manager and create the connection between the mirror and the door rubber stribes.

vi   -   Connect all the bolt areas with required connection procedures.

vii  -   Create spot and seme welds in the required areas.

viii -  Use spot welds in the areas where less amount of load is acted.

ix   -  Use seme welds in the areas where heavy l;oads are acting

x    -   Connect the door handle with RBE2 cluster.

xi   -    Connect the door hinges.

LEARNING OUTCOMES:

a)   By working on this side door model , I learned many tools to handle.

b)   I learned to use boolean operations, property id & material id.

c)   I LEARNED TO DELETE AND REFLECT THE AREAS.

d)   I learned to insert and delete hopt point & many ANSA tools.

e)   I learned about the quality criterias.

f)   I learned many methods of meshing the model.

g)   I learned to make connections in the complicated areas.

CONCLUSION:

                     The given side door model is connected completely.

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