Challenge

Week 2 Challenge : Surface meshing on a Pressure valve

SURFACE MESHING ON A PRESSURE VALVE

To generate a surface mesh of Pressure Valve model Using ANSA.

Procedure

  • Geometry cleanup
  • Assigning PID
  • Mesh Generation

Geometry Cleanup

  • When the cad model is imported to ansa, it has lots of topological errors.
  • We can see lot of missing faces in it.
  • Inside the body of the respected geometry we have a sealed tube and a spring interconnected to each other.
  • For the missing faces, we can create new faces using coons option,(faces>new>coons)
  • Use fill hole option to fill any gap on the faces.
  • Before creating surfaces for the missing places, a geometry check is done in order to get where are single cons and other errors are present, (checks manager>geometry check).
  • All errors are cleaned up manually one by one.

PID

  • Once the geometrical errors are rectified, we'll assign PID's.
  • Assigning PID's can be very helpfull in order to mesh it individually, rather than meshing the entire component at one go.

Mesh generation

  • Before meshing the entire component, we will be doing surface meshing providing lengths for three different cases i.e (1mm,3mm,5mm), we will be assigning perimeters and macros, mesh>perimeters>length
  • After assigning the required length we will be going for a spot mesh, mesh generation>spot mesh
  • While meshing , we must ensure that proper element type is given, here the element type that we assign is tria.
  • Similarly, for other two different lengths mesh is generated.
  • In total 3 different cases are generated.

Learning Outcome

  • Got familiar to ANSA GUI.
  • Learned geometry cleanup.
  • Learned to assign PID's.
  • Learned to generate mesh.

Conclusion

  • In this project, surface mesh was generated varying element length.
  • The mesh obtained for element length 1mm was fine and accurate than compared to other two length because no unmeshed surfaces was present and the geometry obtained was also good.
  • Increasing the number of nodes, increases the accuracy of results.

Link for the obtained results

https://drive.google.com/file/d/1WdLeUJRqPFJVlQ3OzQ8PFozsx8jAT8xj/view?usp=sharing

https://drive.google.com/file/d/1arBGrnn5ajvaT8KnsBB8q2_GsyR_5zsS/view?usp=sharing

https://drive.google.com/file/d/1PVCFbjWrw1BcJMjQMhhRCZfxFVSx0XtH/view?usp=sharing

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