Challenge

Week 12:Project 2-Meshing of Rear Wheel Holder challenge

Aim

To perform geometry cleanup, extract midsurface of Rear wheel Holder and mesh the component

Objective

To capture parent geometry features when capturing midsurface

To maintain mesh flow and quality criteria

Given Model

In ->Tool using Organize tool all the components were made into one by moving

Midsurface and Geometry Cleanup

due to minimum element failure criteria buttons surface was deleted and surface was filled using filler surf in F11

some of the surfaces were closed using spline and shortcuts like

F12 - Automesh

F10- Check elements panel

F3- Node Equivalence

F7- Align nodes/Node Operation

F6 - Combine or Split elements

Shift+F12 - Smooth

F4 - Distance between two nodes or points and alter the length by changing value

F2 - Delete

Shift +F7 - Project line or point were used.

Surface edit, line edit panel was used panel was used

Quick edit panel - F11 was used to split surfaces, Toggling edges and geometry cleanup

After Geometry Cleanup and Clearing all surfaces capturing geometry Midsurface

Circular areas were captured by using Quad elements

Central area has curvature and the mesh flow is aligned

Rear Wheel Holder Mesh

Quality Index, elem cleanup and rebuild mesh tools were used to reduce trias concentration and maintain mesh flow

Quality Criteria

Check Elements - Shortcut F10

Minimum Length Criteria

Maximum Length Criteria

Warpage Criteria

Edges were found to be inline

Feature lines were captured throughout the mesh

Assigning Thickness

Use Visualization tool to check 2D Element Detailed Representation

Final Image of Meshed Model

Conclusion

  • Proper Geometry needs to be captured during midsurface
  • Capture feature line during extracting midsurface or offsetting to be checked
  • Proper Geometry cleanup required for better mesh flow
  • Avoid trias in edges and arround critical areas
  • Analysis results are based on mesh, mesh flow to be maintained throughout the component
  • Check mesh with feature line and midsurface geometry
  • Maintain Quality criteria
  • Check quality criteria after completion of each split and rectify to save time.
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