Week 10- Assembly Workbench

  Project - Analysis of a practical automotive wiring circuit   Fundamentals of Electrical Systems and Electrical Architecture 1.Identify each of the major elements in the above automotive wiring diagram.  ANS: a) Genarator b) Battery c) Starter d) Ignition coil e) Ammeter f) Foot selector switch g) Breaker i) Fuse j)…

Assemble and apply GD&T to the butterfly valve assembly drawing

Aim: To decide whether the given design passes the European standards or not.  Design: European Regulations Requirement: Take the outline of the wheel and the fender. Make the centre of the wheel circle. Draw horizontal and vertical perpendicular axes from the centre of the wheel circle. Draw lines at 30 degrees…

  Aim :         To develop the car Backdoor(Tail gate) with the reference of given skin data as per engineering standared by using NX12 What is back door of a car? A door which is located at the rear side of a car which gives access for the boot space to store luggage, spare wheel etc. These…

OBJECTIVE:           1.Main objective of the project is to create the Roof Sheetmetal design in NX cad, and also designing Front roof rail, rear roof rail, bow roof front, bow roof rear, center roof rail and Reinforcement are creating to build the strong roof.…

DESIGN OF CAR FENDER Fender is  the part of an automobile, motor cycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. Fenders are typically rigid and can be damaged…

CAR BACK DOOR WIRING HARNESS DESIGN- PROJECT 2 AIM To route the Wiring harness on given car body back door and prepare flatten view drawing in CATIA V5. INTRODUCTION A wire harness, also commonly referred to as a wiring harness, is an exterior sheath used to cover some types of electronic wires. Generally, wiring harnesses…

Aim  To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending strength of the hood. Higher the section modulus of a structure, the more the resistive it becomes to bending. Section modulus is a measure of the…

HOOD DESIGN- CHALLANGE Introduction:- Hood is main component of a car at the front portion. It is used to decorate the car & add luxurious look. The shape of the bonnet is made aerodynamic in order to minimize the air effect. Hood design consideration:- The hood of a car is considered as the frontal BIW enclosure component.…

Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry best practices…

Q1. Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view.     HARNESS FLATTENING: Create a product file and navigate to the Electrical Harness Flattening for wire harness…

Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download connector 3D data…

Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties.   process: Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric part desgn Click on support…

Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.   Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2…

To create a door interior part from the inputs of class A surface along with master section by following the design rules followed in tier 1 and OEM industries in catia v5 OBJECTIVES Create a sketch by using Positioned sketch All the should be sketches should be Iso-Constrained Ensured Proper Tree Structure Geometrical…

  Writing a one-pager about Under-Body Coating and its purpose, its types in detail, and its pros and cons.   What is under Body Coating: Underbody coating is a thick cladding (typically made of rubber) that is placed uniformly to the car’s underside. When the automobile is fresh off the…

WHAT IS BENCHMARKING ?      Benchmarking in the automobile industry involves a structure comparison between similar product service or processes on some dimensions of performance Process benchmarking of this  kind can operate at several level Between similar processes in the same factory or service…

In this week’s assignment, you will have to create 2 assemblies according to the content covered in the course videos. You will be provided with 2D diagrams of the components and you will have to first create the individual part files and then create a complete assembly of those part files in the assembly workbench.…

AIM : To create A pillar plastic component using Class A surface. To check continuity of Class A surface. To create a tooling direction. To perform draft analysis of the plastic component. To create Class B and Class C surface using Class A surface and make a closed Body.  To create Dog House considering the…

  Aim: To Create the Door trim lower component through the given Class-A surface. Objectives: • Creation of Tooling axis with appropriate draft angle. • Creation of other surfaces (eg, B and C surfaces) for creating a solid component. • Perform Draft analysis on Class A surface and Solid model hence…

Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. "C" is where the doghouse contacts the backside of the surface General Rules for Screw bosses. Draft of 0.5 degree on walls of boss Thickness is 40% of the nominal…

Aim : To create the class B surface, C surface and tooling axis also publish it as well as close surface the given door trims. Objectives : Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of…

In a laboratory experiment, data of voltage and current