Challenge

Week 1 Stress Concentration on a Plate with hole

Stress Concentration on a Plate with hole

Objective 

To select among the two design models to be used for a product using FEA method considering:

  1. Analysis point of view 
  2. Manufacturing point of view

Mesh Details

Model 1

Model 2

Element Size:

3.3

3.3

No: of Nodes:

28535

31826

No: of Elements:

15887

17742

Loads & Constraints

500N Axial Load

One Side of the plate is Fixed

Stress Analysis

Deformation

Results

 

Maximum Stress(N/mm2)

Maximum Deformation(mm)

∆Ⅼ/Ⅼ

Volume

Model1

0.60567

0.00027489

0.9134×10-6

0.00099517m3

Model2

0.58341

0.00029721

0.9907×10-6

0.00095276m3

Conclusion

Model 1 is less deformed even though the maximum stress acting at it was higher when compared to Model 2.

The number of elements which has undergone Maximum deformation is higher for Model 2.

So in Analytical point of view, Model 1 is more durable and is a better choice.

Model 1 has more material volume and mass compared to Model 2, but the difference is minimal.

When considering the additional manufacturing process required for the Model 2, It will not reduce the production cost considerably.

So, In Manufacturing point of view also, Model 1 is a better choice.

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