Project

Steering Kinematics - Geometric parameter calculations

AIM:

1. Calculate the following geometric parameters:

(i) Caster

(ii) Mechanical Trail

(iii) Kingpin Inclination Angle

(iv) Kingpin Longitudinal Offset

(v) Scrub Radius

(vi) Kingpin Lateral Offset or Spindle Length

GIVEN DATA:

SOLUTION:

Sign Convention:

Geometric Representation:

Caster (`theta`)

Line 5-2 in Side-View:

`theta = tan^-1 (frac[40-0][525-100])`

`theta = 5.376^0`

Mechanical Trail (`MT`)

Line 5-2 in Side-View:

`Slope(m) = frac[525-100][40-0] = 10.625`

`z = mx + c rArr 100 = 10.625*0 + c rArr c = 100`

At road surface, `z = 0`

`0 = 10.625*x + 100 rArr x = - 9.411 mm`

`MT = -9.411 mm`

Negative sign indicates it is to the left of the vertical Z-axis.

Kingpin Inclination (`phi`)

Line 5-2 in Front-View:

`phi = tan^-1(frac[-675-(-750)][525-100]) = 10.0079^o`

Kingpin Longitudinal Offset (`KLoO`)

Line 5-2 in Side-View:

`KLoO = (40 - 0) - 225*tan(5.376) = 18.826 mm`

Scrub Radius (`SR`)

Line 5-2 in Front-View:

`Slope(m) = frac[525-100][-675-(-750)] = 5.667`

`z = my + c rArr 100 = 5.667*(-750) + c rArr c = 4350.25`

At road surface, `z = 0`

`0 = 5.667*y + 4350.25 rArr y = - 767.646 mm`

`SR = -800 - (-767.646) = -32.354 mm`

Kingpin Lateral Offset / Spindle Length (`KLaO`)

Line 5-2 in Front-View:

`KLaO = (-800 - (-675)) - (-225*tan(10.0079) ) = -85.294 mm`

Excel Output:

Excel Link: https://docs.google.com/spreadsheets/d/1eFfGHUwRS3SdU_qTGnhZDgpvFyKfgL7fGL-nSH36SzE/edit#gid=0

2. If the pneumatic trail is 25 mm and lateral force is 2000N, Calculate the restoring moment acting at the point where kingpin intersects the ground in side view.

- Lateral Force (`F_y`) = 2000

Pneumatic Trail (`PT`) = 25 mm

Mechanical Trail (`MT`) = 9.411 mm

Restoring Moment = `F_y*(PT+MT) = 2000*(25+9.411) = 68822 N.mm = 68.822 N.m`

3. Suggest a hardpoint recommendation to change the sign of the scrub radius that you calculated.

- Move the UCA Knuckle Ball Joint away from the wheel axis or LCA Knuckle Ball Joint towards the wheel axis so that the slope (tilt) of line 5-2 increases and we obtain an intersection on the other side of the axis.

4. Calculate the following geometric parameters:

(i) Instantaneous centre location (coordinates)

(ii) Roll centre height

GIVEN DATA:

Assume the tire radius to be 300mm and the track to be 1600mm.

SOLUTION:

Geometric Representation:

LEFT SIDE:

UCA of Left Wheel: Line 1-2

`Slope(m) = frac[460-425][285-105] = 0.1945`

`z = my + c rArr 425 = 0.1945*105 + c rArr c = 404.5775`

`z = 0.1945y + 404.5775` .... (A)

LCA of Left Wheel: Line 3-4

`Slope(m) = frac[185-170][105-370] = -0.0566`

`z = my + c rArr 185 = -0.0566*105 + c rArr c = 190.943`

`z = -0.0566y + 190.943` .... (B)

Instantaneous Centre 2 (Left):

Solving equations A and B; we get IC Left coordinates

`z = 239.098 mm`

`y = -850.794 mm`

IC1 and Tire Center: Line 11-5

`Slope(m) = frac[239.098-0][-850.794-0] = -0.281`

`z = my + c rArr 0 = -0.281*0 + c rArr c = 0`

`z = -0.281y + 0` .... (C)

RIGHT SIDE:

UCA of Right Wheel: Line 6-7

`Slope(m) = frac[460-425][1315-1495] = -0.1945`

`z = my + c rArr 425 = -0.1945*1495 + c rArr c = 715.7775`

`z = -0.1945y + 715.7775` .... (D)

LCA of Right Wheel: Line 8-9

`Slope(m) = frac[185-170][1495-1230] = 0.0566`

`z = my + c rArr 185 = 0.0566*1495 + c rArr c = 100.383`

`z = 0.0566y + 100.383` .... (E)

Instantaneous Centre 2 (Right):

Solving equations D and E; we get IC Right coordinates

`z = 239.098 mm`

`y = 2450.794 mm`

IC2 and Tire Center: Line 12-10

`Slope(m) = frac[239.098-0][2450.794-1600] = 0.281`

`z = my + c rArr 0 = 0.281*1600 + c rArr c = -449.6`

`z = 0.281y - 449.6` .... (F)

Roll Centre:

Solving equations C and F; we get Roll Centre

`z = - 224.8 mm`

`y = 800 mm`

Roll Centre Height, `RC = 224.8 mm` in downward direction.

Excel Output:

Excel Link: https://docs.google.com/spreadsheets/d/1kkcpjJbORyuMCtr1oc5UbTkA_PErFGRs0T2sDSN3DQ4/edit#gid=0

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