Challenge

Project 2

AUTOMOTIVE WIRING HARNESS BACKDOOR:

PROCESS

  • CREATING ASSEMBLY CONTEXT:

Download the backdoor cad data from given our website.

  • DEFINING CONNECTOR ELECTRICALLY
  • Choosing right components for the wire harness routing.
  • Using the components for backdoor upper and lower lights, wiper motor, sensors, and defogging equipment.
  • Define all component electrically.

Interconnection Connector

4 Pole Connector

P clamp

Furr Tree Clip

L clamp

CREATING ASSEMBLY

  • First create assembly context product file and add all component .

ADDING COMPONENTS

  • Adding all the connector clips, clamps in required position.
  • we place the p clamps for the support in the needed positions.

BUNDLE ROUTING

  • Adding all the connector, clips and clamps as required position with the help of manipulation tool, and using of compass.
  • All the clamps and fir tree clips are positioned.
  • Then define the geometrical bundle and next step to routing.

HARNESS CONTINUITY

  • Select the multibranch before we check bundle continuity
  • By selecting flase option showing theresult of discontinuity of harness bundle.

PROTECTION COVERING

  • Using protection covering tool we protect all the bundle.
  • We have created a catlouge for cot tube.

CREATING FLATTENING VIEW

  • First we create the new product file and add flatening parameter setting as required.

  • Drawing setting for drafting.

  • Rename the product file as the Flattening Product.

  • Bring the harness assembly into the newly created Flattening Product by using the "Extract" feature.

CREATING DRAFTING

  • Creating new drawing file and rename the sheet.
  • Click front view icon and select the any face that taken as front view.

  • Click "dress-up" settings 3D wireframe in always "ON". If this setting is not selected the bundle segments will not be visible on the drawing view.

  • Final flattened drawing was produced for the wiring harness.

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