Challenge

Project 1

I AM SELECT THE THREE CONVERTER ARE ,

   1)BUCK CONVERTER ( Vin = 40V - 50V ; Vout = 30V)  (Vin =400V - 500V ; Vout = 300V)

   2)BOOST CONVERTER

   3)SEPIC CONVERTER

BUCK CONVERTER

The simulation of buck converter is design using matlab simulink.

1) Vin = 40V   

2) Vin = 400V

3) Vin = 50V 

 

4) Vin = 500V

 

CALCULATION:

Vin = 40V - 50V                     Vin = 400V - 500V

Vout =30V                                   Vout = 300V

R - RESISTOR IS ABSORB THE POWER

1) DUTY CYCLE

D = Vout/Vin = 30/40 = 0.75

 D = Vout/Vin = 30/50 = 0.6

 D = Vout/Vin =300/400 = 0.75

 D =Vout/Vin = 300/500 = 0.6

2) RESISTOR  

Vout  = 30V P = 500W :

R = Vout^2/P = (30)^2/500 = 1.8 ohms 

R = 1.8 ohms 

 I = P/Vout = 500/30 = 16.6A

Vout  = 300V P = 5000W :

R = Vout^2/P = (300)^2/5000 = 18 ohms 

r = 18 ohms

 I = P/Vout = 5000/300 = 16.6A 

Then design of ripple inductor 10%

delta IL = (10/100)*16.6 = 1.6A

fs = 50khz

3)INDUCTOR: 

Vin = 40V AND 400V The duty cycle is 0.75

 L = (Vout(1-D)/fs*delta IL) = 30(1-0.75)/50*1.6 = 0.093mH.

Vin = 40V AND 400V The duty cycle is 0.6

  L = (Vout(1-D)/fs*delta IL) = 30(1-0.6)/50*1.6 = 0.15mH.

4)CAPACITOR :

LET DESIGN THE OUTPUT CAPACITOR 

1) Vin = 40V AND 400V The duty cycle is 0.75

Cout =  (1-D)/(8*L*fs^2*(DELTA Vo/Vo))  =   (1-0.75)/(8*0.093*50*50*(10/100))

Cout = 0.00134f

Cout = 1.34uf

2) Vin = 50V AND 500V The duty cycle is 0.6

Cout =  (1-D)/(8*L*fs^2*(DELTA Vo/Vo))  =   (1-0.6)/(8*0.15*50*50*(10/100))

Cout = 0.00133f

Cout = 1.33uf

Show the wave forms by using scope 

INPUT VOLTAGE IS

Vin = 40V

 

2) Vin = 400V

3) Vin = 50V

 

4) Vin = 500V

 

DUTY CYCLE AT

1) Vin = 40V AND 400V

2) Vin =50V AND 500V

 

 MOSFET 

1)Vin = 40V

2) Vin = 400V

 

3) Vin = 50V

 

4) Vin = 500V

 

 DIODE 

1) Vin = 40V

2) Vin = 400V

 

3) Vin = 50V

 

4) Vin = 500V

 

PWM

1) Vin = 40V AND 400V AND 50V AND 500V

INDUCTOR CURRENT 

1) Vin = 40V

2) Vin = 400V

 

3) Vin = 50V

 

4) Vin = 500V

 

CAPACITOR VOLTAGE 

1)Vin = 40V

2) Vin = 400V

 

3) Vin = 50V

 

4) Vin = 500V

OUTPUT VOLTAGE 

1) Vin = 40V

 THE OUTPUT VOLTAGE IS 28V

2) Vin = 400V

 

THE OUTPUT VOLTAGE IS 307V

3) Vin = 50V

 THE OUTPUT VOLTAGE IS 28V

4) Vin = 500V

 

THE OUTPUT VOLTAGE IS 300V

BOOST CONVERTER :  

 The simulation model  of boost converter is ,

Input Voltage= 20-30V

Output Voltage= 40V

Power = 600W

Switching Frequency = 50 kHz

Therefore, Duty cycle for Boost converter can be calculated as,

Vout/Vin = 1/1-D

 Vin  20V

2) 40/20 = 1/1-D

D = 0.5

3) 40/30 = 1/1-D

D = 0.25

Load resistance can be calculated as 

 R = (Vout)^2/P = 2.67 ohms

INDUCTOR :

To calculate the inductor is,

L = (D(1-D)^2*R)/2*fs

the duty cycle 

D = 0.5

L >= (0.5*(1-0.5)^2*2.67)/2*50

 L = 0.0033mH

 D = 0.25

2)L >= (0.25*(1-0.25)^2*2.67)/2*50

 L = 0.0037mH

CAPACITOR :

To calculate capacitor

D = 0.5

1)Cout = D/R*fs*(delta Vo/Vo)

       = 0.5/2.67*50*0.1

  delta Vo/Vo = 0.1;

Then the ripple is 10%  (10/100 = 0.1)

Cout = 0.0374mf

Cout = 37.4uf

D = 0.25

2) Cout = D/R*fs*(delta Vo/Vo)

       = 0.25/2.67*50*0.1

 C = 0.0936mf

 C = 93.6uf

THE OUTPUT VOLTAGE IS 20V : 

 

The output voltage is 44V

  • 2) THE INPUT VOLTAGE IS 30V :

The output is 41.43V

 2) BOOST CONVERTER.

I_Diode, Mosfet current and PWM signals are shown below for the input voltage of 200V to 300V.

output voltage is expected as 400V.And the diode and current operates with different ON and OFF situations.

 

Input Voltage= 200-300V

Output Voltage= 400V

Power = 4KW

Switching Frequency = 50 kHz

Therefore, Duty cycle for Boost converter can be calculated as,

Vout/Vin = 1/1-D

 Vin  200V

2) 400/200 = 1/1-D

D = 0.5

3) 400/300 = 1/1-D

D = 0.25

Load resistance can be calculated as 

 R = (Vout)^2/P = 40 ohms

INDUCTOR :

To calculate the inductor is,

L = (D(1-D)^2*R)/2*fs

the duty cycle 

D = 0.5

L >= (0.5*(1-0.5)^2*40)/2*50

 L = 0.05mH

 D = 0.25

2)L >= (0.25*(1-0.25)^2*40)/2*50

 L = 0.056mH

CAPACITOR :

To calculate capacitor

D = 0.5

1)Cout = D/R*fs*(delta Vo/Vo)

       = 0.5/40*50*0.1

  delta Vo/Vo = 0.1;

Then the ripple is 10%  (10/100 = 0.1)

Cout = 0.0025mf

Cout = 2.5uf

D = 0.25

2) Cout = D/R*fs*(delta Vo/Vo)

       = 0.25/40*50*0.1

 C = 0.0012mf

 C = 1.2uf

THE INPUT VOLTAGE IS 200V

THE OUTPUT VOLTAGE IS 408V

2) THE INPUT VOLTAGE IS 300V

THE OUTPUT VOLTAGE IS 399.7V

 SEPIC CONVERTER :

Given data ;

The input voltage range is Vin = 30V to 60V

The output voltage is Vout = 45V

The power (P) = 1KW = 1000W

Output voltage ripple must be less then 10%

CALCULATION :

To calculate the DUTY CYCLE

     Vout/Vin = D/1-D

I) Vin = 30V                                                      2) Vin = 60V

 45/30 = D/1-D                                                    45/60 = D/1-D

    45-45D = 30D                                                      D = 45/105

D = 45/75                                                                 D = 0.42

D = 0.6

THE DUTY CYCLE RANGE IS 0.6 TO 0.42

   current

*  Iout = P/Vout = 1000/45 = 22.22 amp

*  Iout = 22.22 amp

To calculate resistance

R = Vout/Iout =  45/22.22 

        R = 2.02 ohms

 now will be design sepic inductors

1) IL1 = P/Vin = 1000/30 = 33.33A   (Vin = 30V)

  IL1 = P/Vin = 1000/60 = 16.66A     (VIN = 60V)

2) IL2 = P/Vout = 1000/45 = 22.22A

Vin = 30V

L1 = (Vin *D/fs*delta IL1) = (30*0.6/50*33.33) = 0.010mH

L2 = (Vin *D/fs*delta IL2) = (30*0.6/50*22.22) = 0.016mH

Vin = 60V

L1 = (Vin *D/fs*delta IL1) = (60*0.42/50*16.66) = 0.030mH

L2 = (Vin *D/fs*delta IL2) = (60*0.42/50*22.22) = 0.022mH

CAPACITOR 

deltaVc1 = 0.1*30 = 3V

deltaVc1 = 0.1*60 = 6V

C1 = Vout*D/R*fs*deltaVc1

  C1 = 45*0.6/2.02*50*3 = 27/303 = 89uf

C1 = 45*0.42/2.02*50*6 = 18.9/606 = 31uf

     Cout = D/R*fs*(DELTA .Vo/Vo)

i) C2 = D = 0.6 = 0.6/2.02*50K*0.1 = 0.0594mf = 59.4uf

ii)C2 = D = 0.42 = 0.42/2.02*50K*0.1= 0.0415mf = 41.5uf

SIMULATION OF  DESIGN A SEPIC CONVERTER :

1)   The result of output wave form of the input voltage,the duty ratio,the output voltage"including the ripple" and the inductor current "including the ripple".

FOR,

Vin = 30V

DUTY CYCLE = 0.6

L1 = 0.010mH

L2 = 0.016mH

C1 = 89uf

C2 = 59.4uf

 The output is 38V

 2)

Vin = 60V

DUTY CYCLE = 0.42

L1 = 0.030mH

L2 = 0.022mH

C1 = 31uf

C2 = 41.5uf

 

The outut is 39.62V

 ..'''''''''''''.........................END .................................................

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