Project

MESHING THE BOTTLE CAP MODEL

OBJECTIVE:

  1. To check for the geometrical errors and to perform geometry cleanup
  2. To mesh the given component with the required element Quality criteria.
  3. To assign thickness after meshing the component. 

GIVEN MODEL:

1

Target/Average length  

1

2

Minimum Length 

.5

3

Maximum Length 

3

4

Aspect 

3

5

Warpage

15

6

Skewness

45

7

Jacobian 

0.7

8

Minimum Quad Angle 

45

9

Maximum Quad Angle 

135

10

Minimum  Tria Angle 

30

11

Maximum Tria Angle 

120

10

Tria Percentage 

15



PROCEDURE:

  1.  Assign perimeter length of 1 mm and use the topo option on the geometry.
  2. Now use the geometry check option to check for the geometrical irregularities.
  3. Repair the geometrical errors use the auto fix option and also by manual cleanup.
  4. Now remove the unwanted hot points using the delete option.
  5. Start extracting the mid surface using the offset and middle options.
  6. Use extent and intersect options to connect and remove the surfaces.
  7. Use the create curve option to create curves which can be used to create the mid-surface for the thread like geometry.
  8. After extracting the mid surface, check for the geometrical errors. 
  9. Repair the geometrical errors and maintain the connectivity.
  10. Remove the double cons which does not satisfy the quality criteria.
  11. Assign perimeter length of 1 mm since our target length is 1 mm. 
  12. Now mesh the mid surface.
  13. Use reconstruct, reshape, smooth and  fix quality options to repair the elements that does not satisfy the quality criteria.
  14. After the successful meshing, create properties for the surfaces and assign thickness.
  15. Use draw shells as solids option to see the thickness assigned to the elements. 

MID-SURFACE


MESHING:

The model has been meshed as per given quality criteria.




THICKNESS:









CONCLUSION:

  1. The geometry cleanup and mid-surface extraction has been completed successfully.
  2. The given geometry has been meshed satisfying  the given quality criteria
  3. Successfully created property cards and assigned thickness to the surfaces.


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