Project

Hyperworks basic

Aim

To understand basics of Hyperworks and meshing

To use the meshing and Geometry cleanup tools

To implement the learnt tools while working on models

Objective

1. Using the given 2D Drawing create a simple bracket in HyperWorks.

2. Element size: Min.Length=2mm, Target length=5mm, Max.Length=8mm

3. From the given FE model extract the CAD surface.

1. Given 2D Drawing

Creating 4 nodes in the co-ordinate system

Go to Nodes select give co-ordinate values and create

Step 1

Step 2

Step 3

Step 4

Go to Lines select join the nodes by selecting Linear Nodes

Go to Tools -> Translate

Select nodes to be translated and give magnitude value

Click on nodes and duplicate them and with respect to axis click translate +/-

Press F4 and check distance between nodes

Join the nodes using linear nodes

after joining

Create fillet of 5mm

Clear nodes - Go to Temp nodes > select the nodes and clear

After creating fillet delete the line in mid

Surface Creation

Go to Surfaces -> select ruled

Pick one end and click on mouse middle button and pick other end and click on mouse middle button -> Surface will be created

Create a fillet of 15mm on lower side

Create Surface

Create nodes and a mid node using Interpolate nodes

Translate the mid node to 30mm below where hole need to be created

Create Circle using circle with radius in Line option

radius = 5mm with screen normal

Go to Surface edit -> Trim with lines and normal to surface

Delete the trimmed surface

Hole is created with 5mm radius

Create two nodes in the base

Translate and rotate to 60mm

Create two nodes with 30mm distance

Join nodes diagonally with above nodes

Trim the lines with respect to surface and delete

after deleting unwanted lines join the lines

Create nodes on base center to create rib

Go to ribs -> select N1 - base node N2 - N1 above node N3 is last node

Starting node and end node to be selected

Delete unwanted lines and surfaces

Geometry cleanup was done

Rib dimension = 40mm diffference due to fillet

Base dimension = 100mm

2. 2D Meshing

Element size: Min.Length=2mm, Target length=5mm, Max.Length=8mm

Given Stp model

Geometry Cleanup

Washer slip of 5mm was created around the circle in mid

Meshing was done step bt step

Minimum Length was found within limit

Maximum Length was found within limit

3.Extracting CAD surface from given FE model

Given Meshed FE (Side body) model

Go to Surfaces from FE option

In Elements -> Select all elements and select create

FE to CAD Surface

After extracting from FE some surfaces were not found

Surfaces were filled using ruled tool in Surfaces

FE to CAD extracted surface (Side door)

Conclusion

1. Learnt to create CAD Surface of bracket using Hyperworks

2. Learnt to use meshing tools and performed 2D mesh on given model

3. Extracted Cad Surface from given FE model

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