Challenge

Assignment 2-RADIOSS Engine File Editing & 3D Meshing Challenge

AIM: To get a 3D meshing to a given various component and the meshing involves i it to be a tetra mesh and a hexa mesh.

PROCEDURE

1 st ans:

The material property of steel having density(RHO)=0.0078gm/mm^3=7800kg/m^3 as per the data given in the RAD file of 0000 file .

the speed of the souund(C)=sqrt of(E/RHO) where E=Young's modulus=210GPa(given)

C=5188.74m/s=5188.74mm/ms.

2nd ans:

Time Taken(T)=L/C where, L=1000mm=.1m

T=1/5188.74=0.0000192725 sec=.0192725ms

3rd ans:

T=0.0192725ms

4 th ans:

hypermesh file is opened and imported the engine file

Go to view-Browser- Hypermesh -solver-Run- Engine Run

changed the time stop to 60

5th ans:the frequency of animation output is set at a time gives 20 animation step

Frequency(f)=Time Taken/no. of animation steps=60/20

change in freq=40

went to Engine keyboard-Anim-Anim/DT-Eng Anim/DT

set Tfeq 40

7th ans:3D meshing hex mesh 10

taken the base part , hide the reamaining parts

mesh the component

selected 2d mesh,select auto mesh where element size is 10

from 2d mesh generate the surface

selected 3d page-solid map-line drag-select the element-line drag-set element size 10

went to the component select the arm curve ,make it as current comonent.

Press F4-3 odes-select the curve-create a node at centre of curve.To mesh the curve, go to 3Dpage-spin-select the element-center node-drag line-selectangle-keepelement size 10.went to tool page-face-select the armc urvecomponent-assigned tolerance value -found face

In order to mesh arm straight,meshed the front face of it with same no.of element placed in arm curve. went to 3dpages -solid map-source element -destination element-same3nodesforboth the faces of direction N1,N2,N3.

Like previous step I have generated facefor arm structure in next steps.

In order to mesh the boss I have created some nodes in boss component. Went to 3Dpage-solid map-deselect source geometry-destination geometry-select mixed in along geometry-element drag,makesure the element size is 10.

Pressed shift+F11- selected the solid map component-moved to boss component.

3Dmeshing tetra mesh

Coming to next component, to check view 3d topology

2d pages-auto mesh-select surface-element size as 5 -mesh types as trias-click mesh

Next moved to 3D page -tetramesh -select the component -moved the tetra parameter-select the min tetra size 5- again moved to tetramesh- meshed the selected component.

F5mask option-after tetra mesh I have check whether it done properlyy , after the unmask the component.

Checked the quality of te element , F10-3d-tocheck tet collapse- these component is meshed with zero error.

same procedure is done for hub component.

2d pages-auto mesh-select surface-element size as 5-mesh types astrias-clicked mesh

Then went to 3d page-tetra mesh-select the component-move the tetra parameter-select the min tetra size as 5-again moved to tetra mesh-meshed the selected component.

Checked the quality of te element , F10-3d-to check tet collapse- 27 elements are failed -saved the failed element.

move mask -element -reterive-mask-reverse-failed element are visible.

go to shift+F2- nodes-displaced-addnods,it will help to identify the failed element. Selected the element and remeshed it.

go to mask-unmask the element, the component is meshed completely with zero element failure.

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