Challenge

Advanced Sheet Metal Design Using NX Cad Challenge_7_ Metal bracket-II

1.Objective:

To design a Bracket using 2D Drawing using Siemens NX Sheet Metal Application.

2.Introduction:

  1. Sheet metal: It is formed by an industrial process into thin, flat pieces, it is one of the fundamental forms used in metalworking and it can be cut and bent into a variety of shapes.
  2. NX: It is formerly known as “Unigraphics” and is an advanced high-end CAD/CAM/CAE, which has been owned by Siemens PLM Software. Mostly it is used for Design, Engineering analysis, manufacturing.

3.Methodology: ­­

Design methodology can be explained by the following flow chart.

Start

A 2D Sketch of Desired Dimension was created in XZ plane (Front Plane)

The flange was created in Y-Axis of thickness 3mm and width of 200 mm using the feature COUNTER FLANGE

A 2D sketch was drawn with the desired dimension for removing the unwanted portion.

An unwanted portion was removed using the feature NORMAL CUT

Corners were trimmed using the feature BREAK CORNER with the desired dimension

In the top plane, a sketch was created for Bead

The sheet metal was unbent for creating a-holes and then was rebent.

A new plane was created at a distance 203 mm from the datum plane for generating a closed top by using the feature Tab of thickness 2mm.

End

The edges of the upper edge were modified by using the feature Hem

4.Description:

Step1: A 2D Sketch of Desired Dimension was created in XZ plane (Front Plane)

Step2: Flange was created in Y-Axis of thickness 3mm and width of 158 mm using the feature COUNTER FLANGE

Step3: A 2D sketch was drawn with the desired dimension for removing the unwanted portion.

Step4: Unwanted portion was removed using the feature NORMAL CUT

Step5: Corners were trimmed using the feature BREAK CORNER with the desired dimension

Step 6: Then Holes are made according to the dimensions.

Step 7: Then gussets are made according to the given plane and dimensions.

Front View:

Back View:

Right view:

Isometric View:

  1. Conclusion:

In this challenge, I have learned how to produce brackets using 2D Drawings.

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