Project

Advanced Sheet Metal Design Using NX CAD Challenge 2 Box Assembly

Title of the project:- Advanced Sheet Metal Design Using NX CAD Challenge _2_Box Assembly.

Objective:- To design a Box assembly using Siemens NX sheet metal application.

Introduction:-

  1. SIEMENS NX: NX formely known as “unigraphics”is an advanced high-end CAD/CAM/CAE, which has been owned since 2007 by Siemens PLM Software.
  2. SHEET METAL DESIGN:NX sheet metal Design provides the design professional with a complete set of tools to efficiently create and manage sheet metal parts based on the knowledge of materia properties and manufacturing processes. NX sheet metal design tools incorporate material and bending information,enabling the model to represent both the formed component and flattend blank shapes.

Design Methodology:-

STEP1 :Base was created usingTab command.

STEP2 :Walls were created using Flange command.

STEP3 :Corners were closed using Close corner feature.

STEP4 :Used Flange and Hem flange feature to lock the walls.

STEP5 :Whole box was created using Mirror feature command.

STEP6 :Unite the two boddies.

STEP7 :Create aprofile on the side walls.

STEP8 :Created a Dimple using the previous profile.

STEP9 :Using the mirror feature copied the dimple on the opposite side.

STEP10 :Created a emboss on the base using dimple feature.

STEP11 :Unbend Rebend the box.

STEP12 :Four beads were created on the base using Bead and Mirror feature

STEP13 :Created hem flange on the top of walls on all four sides.

STEP14 :Box cover was created using tab command.

STEP15 :Flange was created on one side of the box cover.

STEP16 :Tab was used to create base for the hinge.

STEP17 :Using flange,Hem flange,normal cutout hinge was createdon the side wall.

STEP18 :Using mirror feature another hinge was created.

STEP19 :Similarly anothe hinge was created on the box cover.

STEP20 :Changed the colour Of the bx and cover, END.

Description

SKETCH - It is a basic of any design.

TAB - it is used to create base feature of a sheet metal.

Flange - it is used to create a extended part of a sheet metal.

UNBEND - This feature is used to unbend the sheet metal taking any one face as a stationary face.

REBEND - used to rebend the sheet metal.

DIMPLE - Used to create pitch up or pitch down surface.

BEAD - Used for giving strength to the sheet metal.

Hem - Used to fold the edges of the tabs & flanges.

Close Corner - It is used to close the corners.

Normal Cutout - It is used to make a normal cavity in a sheet metal.

Images

Conclusion:- By this challenge I get to know about the application of various commands like Hen flange, mirror body,hem, flange,beads, unite bodie,normal cutout,close corner etc.

Link of the Model

https://drive.google.com/open?id=1K-X22vwxsuJdMd4PdLrR6DYPg4m9eke3

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