Box Assembly
- Open a new file and start sketching on the XY Plane.
- Sketch a rectangle of 200mm width and 150mm height. Apply a base flange of 1mm thickness.
- In YZ plane add the flange of 200mm long and with 10mm radius as shown in the figure.
- Add flange on the sides as shown.
- Apply the same thing to other side.
- Apply closed corner as shown in the picture.
- Apply the flange on the both side edge with 0.02 length and 0 radius.
- Apply the flange as shown.
- Do same thing on the other edge.
- Apply the Hem flange as shown.
- Mirror the body as shown in the picture.
- Use unite option to combine both the bodies.
- And start sketching on the front side for the dimple.
- Now mirror the sketch and feature on the other side.
- Unbend the model and rebend.
- Apply beads on the bottom of the model.
- Mirror the feature around all four corners.
- Apply hem flange with closed profile and bend outside with 2mm length.
- Create a datum plane at 203mm high from XY Plane.
- Draw the sketch on the new plane and use the tab with 2mm thickness.
- Add flanges as shown in the picture.
- Sketch on the side of the box as shown.
- Use tab option with 1mm thickness. Use break corner on the tab with 10mm radius.
- Add the flange on the top of the tab edge with 4mm length and 40 degrees angle.
- Use the hem flange with 5mm radius and 325 degrees angle as shown in the picture.
- Unbend the hem flange and sketch on the unbend flange.
- Now normal cutout of the sketch on the unbend flange.
- Now rebend the flange. Mirror the body on the XZ plane.
- Now make the tab 1mm on the lid.
- Add a flange as shown in the picture.
- Now create a hem flange with 5mm length and 325 degrees.
- Now unbend the flange and sketch on it.
- Now sketch the profile that wants to be cut on the flange.
- Now rebend the flange back to the normal position.
- Save the file.