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IC Engine Calibration using GT-POWER and GT-SUITE in Mumbai

A comprehensive course on I.C Engine Calibration using GT-SUITE. This course is highly suited for beginners

12 weeks long course | 100% Online

Learn from leading experts in the industry

Project based learning with 3 industry level projects that learners can showcase on LinkedIn.

Learn Key Tools & Technologies GT POWER, GT-SUITE

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Syllabus

This course is full of best-in-class content by leading faculty and industry experts in the form of videos and projects

Course Overview

  • GT-POWER and GT-SUITE come under the system-simulation domain as it employs sophisticated algorithms to solve fluid flow equations in complex electromechanical systems.
  • Students who aspire to work for Automotive OEMs as calibration engineers targeting internal R&D projects can choose to opt for this course. 
  • This course aims to impart the methodology that goes behind performing such calibrations and analyzing their result.

Course Syllabus in Mumbai

On a daily basis we talk to companies in the likes of Tata Elxsi and Mahindra to fine tune our curriculum.

Week 1-Introduction to GT-POWER and GT-SUITE

  • GT-POWER is the industry's first choice when reliable results are needed for engine thermodynamics and combustion/emissions development. The intelligent integration of modules within it [GEM 3D; Cool 3D; GT - VTD; GT - TAItherm ] coupled with Simulink, Star CD, Converge, Fluent and other codes facilitate easy solutions for complex tasks early in the development phase and provide unparalleled accuracy during the detailed design phase. 
    • Need of a 1D thermodynamic simulation tool
    • Overview of GT-POWER, GT valve train, GT cool, GT drive, etc.
    • Introduction to GUI
    • Templates and libraries
    • Representation of engine parts
    • Implicit vs Explicit approach
    • Navier Stoke equation relevance

Week 2-SI Engine Modelling Techniques

  • Over the past decade, there has been an increase in air pollution all around the globe, as well as a recognition that fossil fuels will not be available forever. This has inspired OEMs to develop electrified powertrains. But, this has also opened the door to investigating new technologies that could significantly improve the ‘old-fashioned’ combustion engine in both efficiency and emissions.
  • In this section, you will get an in-depth look at the functioning of SI Engine operations. 
    • Challenges in SI engine modelling
    • Combustion modelling approach
    • Port injection and gasoline direct injection approach
    • Tumble modelling
    • Gas exchange modelling and analysis

Week 3-Case Study on SI Engine

  • Virtual prototyping is an efficient and effective way to test new ideas.
  • In this module, you will look into some aspects of the SI Engine, including the basics of fuel spray in the combustion chamber, spray and wall film models accounting for premixed and sooting diffusion combustion, detecting knock, and precise heat transfer modeling.
    • Engine specifications for modelling
    • Prediction of performance and emissions

Week 4-CI Engine Modelling Techniques

  • Understanding the mechanics of modelling combustion in a CI engine. These solutions play an integral role in engine simulations to accurately predict performance, fuel consumption, and engine-out emissions. Various models are available to predict combustion and pollutant formation based on in-cylinder conditions, knock, cycle-to-cycle variation (CCV), and other related processes.
    • Challenges in CI Engine Modelling
    • DI Pulse Combustion Modelling Approach
    • Swirl Modelling
    • Turbocharger Modelling

Week 5-Case Study on CI Engine

  • To further our understanding by modelling an ‘On road’ application by calibrating critical CI Engine concepts such as ignition delay time for mixtures of air, fuel, and residual gases using detailed kinetics.
  • This challenge enables the user to understand the correlations for ignition delay (CI) or knock (SI) that consider the effect of pressure, temperature, equivalence ratio, residual gas fraction, fuel composition, etc. 
    • Engine specifications for modelling
    • Performance and emission prediction

Week 6-Turbocharger and Supercharger Modelling

  • Turbocharging allows automakers to reduce engine size and emissions while continuing to deliver the power and performance consumers demand.
  • Students will be taken across the turbine and compressor mechanics to understand the fluid flow and to improve overall engine performance, reduce pollutant formation, optimise NVH and ensure component durability.
    • Fixed geometry TC modelling
    • Wastegate TC modelling
    • Variable geometry turbine modelling
    • Two stage turbocharger modelling
    • Supercharger modelling
    • eTurbo modelling

Week 7-Case Study on FRM Builder

  • GT-POWER engine models and their validated solution methodologies, can be used by the controls system engineer for ECU development, calibration, and testing to generate a fast running, real-time capable engine plant model.
  • With seamless integration to Simulink and the most popular real-time software tools, controls engineers are empowered with the ability to run fully physical, crank angle resolved models, capable of predicting pressure wave dynamics and in-cylinder combustion in a real-time environment.
  • Advanced control strategies, such as combustion control, can now be tested with a detailed physical engine model at significantly faster computation speeds with minimum effort and maximum accuracy, predictiveness, and fidelity.
    • Introduction to FRM builder
    • Modeling of various engines using FRM builder approach
    • Crank-angle resolved, physically conservative formulation for accurate results
    • Built-in DOE and Neural Network trainer for MV model development

Week 8-Aftertreatment Modelling Techniques

  • The starting point for the development and optimisation of exhaust gas aftertreatment systems is 1D simulation.
  • GT’s Quasi-steady state AFT solver offers unmatched modelling depth, simple model setup, and extremely short simulation times-faster than real-time if desired.
  • It solves the very demanding fluid flow, heat transfer, and chemical reactions taking place in the aftertreatment systems of modern IC engines by employing the most advanced set of physics and chemistry models.
    • An introduction to chemical kinetics
    • Modelling of precious metal catalysts
    • Pre-defined test cases and scenarios

Week 9-Case Study on 3-way Cat DOC DPF and SCR System

  • For the detailed 1D and 2D design of exhaust gas after-treatment components, GT-SUITE offers outstanding capabilities for modelling all relevant physics and chemistry. This makes it a crucial element in the design, development and optimization of both diesel and gasoline after-treatment devices.
  • Together with GEM 3D, it forms a unique and dependable 1D/3D solution that can be applied consistently throughout the layout, concept and detailed design stages in both component and system development to provide a seamless development approach with the reuse of models and results among tools, assuring maximum consistency and efficiency. The after-treatment system performance data integrated into in-vehicle models is used to predict drive cycle emissions.
    • Modelling 3-way cat con
    • Modelling DOC
    • Modelling DPF
    • Modelling SCR

Week 10-Optimization Techniques

  • Every GT license includes full access to a built-in optimizer that allows optimization of any combination of model inputs (factors) to maximize, minimize, or target any single or multiple model outputs (responses).
  • Key features include Multiple local and global search algorithms to explore design trade-offs among multiple competing responses and constraints with the multi-objective Pareto optimization tool and the NSGA-III [Genetic search algorithm].
    • Design of experiments
    • Single-factor optimization
    • Multi-objective optimization
    • Case study on gas exchange optimization

Week 11-Discretization Techniques

  • GEM3D is a 3D graphical pre-processor that combines building and importing tools used to create 1D GT-SUITE models from 3D geometries. From primitive components like pipes, flowsplits, etc. it can also be used to import 3D CAD models from other applications, like GT-SPACECLAIM.
    • Introduction to SPACECLAIM
    • Overview of GEM 3D
    • Discretizing intake manifold
    • Discretizing exhaust manifold

Week 12-Hybrid Engine Modelling

  • Build any hybrid configuration with any level of electrification, including but not limited to: 48-volt mild hybrids with an electric boost, strong power-split hybrids (HEV), parallel through-the road (TTR) plug-in hybrids (PHEV), or battery electric vehicles (BEV) using a comprehensive control library, including finite state machines in GT-SUITE, or co-simulate with Simulink to develop and optimise control algorithms.
    • Overview of hybrid system configuration
    • Modeling of P0 and P1 configurations
    • Built-in optimization and DOE tools to evaluate architectures, components, and control strategies.

Our courses have been designed by industry experts to help students achieve their dream careers

Industry Projects in Mumbai

Our projects are designed by experts in the industry to reflect industry standards. By working through our projects, Learners will gain a practical understanding of what they will take on at a larger-scale in the industry. In total, there are 3 Projects that are available in this program.

Thermodynamic Analysis of a Commercial Application Tractor Engine

This project is a case study on a CI engine. The student will calibrate and simulate a tractor engine to study its performance and emission characteristics.

Modelling of an AFT System

This project is a case study on AFT system. Here, the students will model AFT circuit systems for SI and CI Engines and study the engine emission characteristics.

Optimization using GT- Suite’s IDO [Integrated Design Optimizer]

In this project, students will be asked to optimize a compression ignition engine using the GT-Suite's IDO.

Our courses have been designed by industry experts to help students achieve their dream careers

Ratings & Reviews by Learners

Skill-Lync has received honest feedback from our learners around the globe.

Google Rating
4.6

Learn to Optimise the Performance of the IC Engine Calibration using GT-POWER and GT-SUITE Course in Mumbai

The IC Engine Calibration using GT-POWER and GT-SUITE course in Mumbai is an advanced program that enables you to solve fluid 

The IC Engine Calibration using GT-POWER and GT-SUITE Course  in Mumbai

GT-SUITE and GT-POWER are the ideal modelling software simulation tools used for automotive design. Skill-Lync offers a focused GT-POWER course that teaches you advanced algorithms for solving fluid flow equations. In this 12-week-long software course, you will learn GT-POWER coupled with Simulink, Star CD, CONVERGE, and other codes. Additionally, it delves into SI and CI engine modelling techniques, turbocharger and supercharger modelling, optimisation and discretisation techniques, and hybrid engine modelling.

The GT-POWER certification course in Mumbai includes three industry-related projects designed by experts. The project includes thermodynamic analysis of a commercial application tractor engine, modelling of an AFT system, and optimisation using GT-SUITE’s IDO. These projects will give you work experience that may make it easier for you to secure employment in the firm of your choice. 

At the end of the course, you will receive a course completion certificate. If you're in the top 5%, you will be eligible for a merit certificate. 

FAQs about the IC Engine Calibration using GT-POWER and GT-SUITE Course in Mumbai

Why should I choose the IC Engine Calibration using GT-POWER and GT-SUITE course by Skill-Lync in Mumbai?

Skill-Lync's GT-SUITE course will provide an understanding of the calibration of IC engines. You will learn about the challenges in SI engine modelling, tumble modelling and the combustion modelling approach. Taught by industry experts with 11 years of experience, you will receive the latest insights into the field. 

What are the prerequisites for taking up the IC Engine Calibration using GT-POWER and GT-SUITE course in Mumbai?

The GT-POWER course in Mumbai can be pursued by individuals with an academic background in mechanical, electrical, and automotive engineering. 

What is the program fee for the IC Engine Calibration using GT-POWER and GT-SUITE course in Mumbai?

Skill-Lync offers three fee options for the GT-POWER course in Mumbai: Basic, Pro, and Premium. The basic plan provides you with two months of access at INR 7000 per month for three months, the Pro plan provides you with four months of access at INR 10,000 per month for three months and the Premium plan provides you lifetime access at INR 15,000 per month for three months.

What are the benefits of choosing the IC Engine Calibration using GT-POWER and GT-SUITE course in Mumbai?

Pursuing an online GT-POWER software course at Skill-Lync would offer many benefits to you.

  • Industry-oriented curriculum.
  • Hands-on experience in solving industry projects.
  • Email and forum support from the technical support team to clear your doubts.
  • A certificate of completion for all participants and a merit certificate for the top 5% of the scorers.

What are the career prospects after completing the IC Engine Calibration using GT-POWER and GT-SUITE course in Mumbai?

When you complete the online GT-POWER course, you will be eligible for roles like:

  • GT-SUITE Simulation Engineer
  • CFD Engineer
  • IC Engine Engineer

What is the expected salary range after completing the IC Engine Calibration using GT-POWER and GT-SUITE course in Mumbai?

The salary after this course depends on your skills, expertise, company, and experience. The expected average salary of power engineers is around Rs. 5.3 lakhs per annum.

Can you tell me more about Skill-Lync?

Skill-Lync is among India's leading EdTech platforms dedicated to transforming engineering education. We equip young engineers with the latest skill sets and cutting-edge tools in new-age technologies.

The brainchild of two engineers, Skill-Lync, is on a mission to bridge the skill gap between aspiring professionals and the industry's demands through job-oriented courses.

Instructors profiles

Our courses are designed by leading academicians and experienced industry professionals.

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1 industry expert

Our instructors are industry experts along with a passion to teach.

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11 years in the experience range

Instructors with 11 years extensive industry experience.

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Areas of expertise

  • Engine & Emission Control

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