Design of Power Converter with PCB Overview
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Syllabus
This course is full of best-in-class content by leading faculty and industry experts in the form of videos and projects
Course Overview
- This course will give the learners a basic understanding of power electronics.
- The learners will be introduced to the concepts needed to design the various converters used in electric vehicles.
- It also deals with the selection of the components used and their design methodology.
Course Syllabus
On a daily basis we talk to companies in the likes of Tata Elxsi and Mahindra to fine tune our curriculum.
Week 1 - Introduction to Switched Mode Power Converter
- Introduction to Switched Mode Power Converter, their Objectives and Applications
- Use of a Switch Mode Regulator and Basic Electrical Elements
Week 2 - Design and Simulation of DC-DC Converters
- Buck Converter Working and Performance Analysis
- Design and Simulation of the Buck Converter
- Simulink Library Browser, Live session of Buck Converter Simulation
- Design and Simulation of the Boost Converter
- Texas Instruments gate drivers, How to Read their Datasheet, Low-Side Drivers (UCC27511A)
- Buck-Boost DC-DC Converter [Step UP-DOWN]: Performance and Analysis, Switch State Diagrams, Plots, and Equations
- CUK Converter: Performance and Analysis, Switch State Diagram, Plots, and Equations
- SEPIC Converter: Performance and Analysis, Switch State Diagram, Plots, and Equation
- DCM Buck Converter Design
- Simulation of the Buck Converter in DCM Mode
- Design and Simulation of Buck-Boost Converters in Inverting and Non-Inverting Topologies
- Simulation of the CUK and SEPIC Converters
- How to Read a Datasheet, How to Choose a MOSFET, their Types, Performance Parameters, and Resistances Offered
- How to Select Components for DC-DC Converters Like Diodes, Inductors, and Capacitors, and their Specifications
- Boost Converter Modelling, State Space Representation, Averaging of State Space Model, Linearize for Perturbation
- Buck Converter Closed Loop Using Transfer Function, Setting of Pulse Generator, and Transfer Function Coefficients Block
- Introduction to Control Systems, Open Loop Control Systems, Closed Loop Control Systems, Modelling of Control Systems, Conversion from Time Domain to Frequency Domain
- Control of the Power Electronics Converter, Closed Loop Voltage Control Applied to a Buck Converter; System Transient Response
- Overview of the Isolated DC-DC Converter, Transformer Use and Model in Power Converters, Equations Relating to Voltage, Current, and Number of Turns, and Transformer Nomenclature
- Introduction of Fly-Back Converters, their Performance and Analysis, and Modes of Operation
Week 3 - Design and Simulation of Rectifiers/Inverters
- Uncontrolled Single-Phase AC-DC (Half-Wave) Rectifier Performance and Analysis of Output Voltage and Current Equations and Waveforms under Different Loading Conditions
- Uncontrolled Single-Phase AC-DC (Full-Wave) Rectifier Performance and Analysis of Output Voltage and Output Current Equations and Waveforms under Different Loading Conditions
- Design and Simulation of Uncontrolled Single-Phase Half-Wave and Full-Wave Rectifiers with Different Loads
- Fully Controlled Single-Phase AC-DC Rectifiers, Active Power Factor Correction, Single Active Switch, Bridgeless Boost Rectifier, Fully Controlled Bi-Directional Rectifier
- Design and Simulation of a Controlled Single-Phase AC-DC Rectifier using Different Control Techniques
- Uncontrolled Three-Phase AC-DC Rectifier Performance and Analysis of Output Waveforms with Different Loads
- Single DC-AC Inverter Topologies, Switching Mechanisms, and their Impacts on the System Output Waveforms
- Design and Simulation of H-Bridge Inverter using Switching Methods for Open-Loop Control and Closed-Loop Control
Week 4 - Overview of Power Components
- List of Power Converter Components (From Switching Devices to an EMI Filter), Industry Standards
- Overview of Power Components, Discussion on Switching Devices (Types, Material, Operating Area, etc.), DC Link Capacitors, AC and DC Bus Bars
- Cooling System, Snubber Capacitor, Gate Driver Circuit, Controls, EMI Filter
Week 5 - Hardware Design Overview
- Discussion of Standards Related to Automobiles, Inverters, Environmental Conditions, PHEV Chargers, etc., Insulation Requirements, EMC Standards (EU)
- Detailed Discussion on UL1741, ISO26262, UL840, ISO16750, Clearance and Creepage, and EMC Requisites and Testing
- Cooling System Design, Significance, Types of Power loss in Switches, Types of Heat Sinks, Objectives of Cooling Systems, Steps to Design a Heat Sink
- Heat Sink Design, Parameter Details, Study of Design in Tabular Form, Steps to Design a Heat Sink, Finding Part Numbers from the Mouser Website, Thermal Interface Material, Liquid Cooling Plate Design, Steps for Steady-State Thermal Analysis
Week 6 - Introduction to PCB Design
- PCB Design and Standards, Understanding Printed Circuit Boards
- Steps in PCB Design
- Hands-On Altium Designer: Creating New Projects, Adding a Schematic Library, a Schematic Editor, a PCB Library, and a PCB Editor
- Understanding of the import wizard, outputting a job file
- Concept of Symbol, Symbol Parameters: Manufacturer, Manufacturer Pin, Description, Value, Datasheet Link, Wattage, Current, Power Rating
- Knowing How to Use Tools Like Line and Grid Settings for Symbol Creation
- Standards for SMD and Through-Hole Components, Types of IC Packages (SMD and Through-Hole), The Basics of Footprint Parameters, Solder Mask, Solder Paste, Assembly, and Silkscreen
- Reading Footprint-Related Data from the Datasheet and Creating a Footprint by Using the PCB Footprint Wizard
- Importing Symbols from the Schematic Library to the Schematic Editor, Connecting the Components, Using Netlist for Naming Net, Using schematic Annotation, and Compiling Schematics
- Importing Schematics to PCB, 3D View of PCB
- Criteria for Placement of a Component on a PCB, Designator Placement, Editing Stack-Up Layers
- Defining Design Rules for Pads and Routing
- Understanding Stack-Up Construction, Balanced and Unbalanced Stack-Up, Types of Stack-Up, Types of Vias,
- Routing, Use of Polygon, Pour All, Adding Fiducials
- Calculating Various Via Parameters, Conductor Characteristics, Conductor Spacing for a Specification, Crosstalk, Impedance, Differential Pairs, and Pad Stack Using the Saturn PCB Design Toolkit
- Electromagnetic interference, electromagnetic compatibility, Impacts and causes of EMI, EMC, design considerations to avoid EMI, ESD,
- Understanding and running design rule checks
- creating a PDF3D file, assembly drawings, drill drawings, Gerber files, ODB++, a bill of materials, a STEP file
Our courses have been designed by industry experts to help students achieve their dream careers
Industry Projects
Our projects are designed by experts in the industry to reflect industry standards. By working through our projects, Learners will gain a practical understanding of what they will take on at a larger-scale in the industry. In total, there are 3 Projects that are available in this program.
Design of PCB Using Altium ECAD Software for a Low Dropout Voltage Regulator
Defining a PCB board size and creating the schematic, symbol, and footprint.
Design and Simulation of Full Bridge Converter in Simulink
Design a capacitor for an RC load connected to a full bridge rectifier to achieve a 5% output voltage ripple.
Loss Calculation for a DC/DC Converter Using MATLAB
Design a boost converter to calculate the loss in different components, including the power switching device, and derive the efficiency of the boost converter.
Our courses have been designed by industry experts to help students achieve their dream careers
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INR 40,000
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Instructors profiles
Our courses are designed by leading academicians and experienced industry professionals.
1 industry expert
Our instructors are industry experts along with a passion to teach.
14 years in the experience range
Instructors with 14 years extensive industry experience.
Areas of expertise
- Electric vehicles
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